Product Details
Great Wall Motor Gear Bevel Pinion Gear With Straight Tooth For
Motor Parts Of Drive Axle
Straight bevel gears can play several roles in Great Wall Motors
(GWM) vehicles. Here are some potential applications and roles of
straight bevel gears in GWM vehicles:
Differential: Straight bevel gears are commonly used in the
differentials of vehicles, including GWM vehicles. Differentials
distribute torque between the wheels, allowing them to rotate at
different speeds, especially when turning. Straight bevel gears
within the differential allow the efficient transfer of power from
the drivetrain to the wheels.
Transfer Case: In GWM's four-wheel-drive (4WD) and all-wheel-drive
(AWD) vehicles, a transfer case is employed to distribute power
between the front and rear axles. Straight bevel gears can be used
in the transfer case to transfer power from the transmission to the
front and rear drive shafts, enabling the selection of different
drive modes and optimizing traction and handling performance.
Power Take-Off Units (PTOs): GWM vehicles may incorporate power
take-off units (PTOs) for auxiliary operations. Straight bevel
gears within the PTOs allow the transfer of power from the engine
to auxiliary components such as hydraulic pumps, winches, or
generators.
Steering System: Although spiral bevel gears are more commonly used
in steering systems, straight bevel gears can also be employed. In
the steering gearboxes or steering racks of GWM vehicles, straight
bevel gears can convert the rotational motion from the steering
wheel into the linear motion required for steering the vehicle.
Other Power Transmission Applications: Straight bevel gears can be
used in various other power transmission applications within GWM
vehicles. They might be employed in drivetrain systems,
differentials, or other components to transfer power between shafts
at different angles or directions.
Straight bevel gears drive by transmitting power and rotational
motion between intersecting shafts that are not parallel. Here's an
overview of how straight bevel gears operate:
Configuration: Straight bevel gears consist of two gear wheels with
intersecting axes. The gear teeth are cut on conical surfaces
rather than cylindrical surfaces, allowing the gears to mesh
together.
Tooth Engagement: When the straight bevel gears are meshed, the
teeth of the gears come into contact. The teeth on each gear are
cut in a straight, radial manner, which gives them their name
"straight bevel gears."
Power Transmission: As one gear is rotated, the teeth of the
driving gear engage with the teeth of the driven gear. This
engagement transfers the rotational motion and power from the
driving gear to the driven gear.
Axial Thrust: The meshing of straight bevel gears generates axial
thrust forces due to the conical shape of the gear surfaces. These
forces need to be properly managed to ensure smooth operation and
minimize wear.
Speed and Direction: Depending on the gear ratio and the
arrangement of the gears, straight bevel gears can change the speed
and direction of rotation of the driven shaft relative to the
driving shaft. The gear ratio is determined by the number of teeth
on each gear.
Efficiency and Noise: Straight bevel gears generally have high
mechanical efficiency due to their straight-tooth design. However,
they can produce more noise and vibration compared to spiral bevel
gears, especially at high speeds.
The drive axle consists of the main reducer, differential, half
shaft and drive axle housing. Its function is:
①Transmit the engine torque from the universal transmission device
to the drive wheels through the main reducer, differential, half
shaft, etc., to achieve speed reduction and increase torque;
②Through the main reducer bevel gear pair Change the direction of
torque transmission;
③ realize the differential effect of the wheels on both sides
through the differential to ensure that the inner and outer wheels
turn at different speeds.
To maintain the gears in Great Wall Motors (GWM) vehicles, you can
follow these general guidelines:
Regular Inspections: Periodically inspect the gears for any signs
of wear, damage, or misalignment. Look for chipped or worn teeth,
abnormal noise, or excessive backlash. The frequency of inspections
may vary depending on the vehicle usage and manufacturer
recommendations.
Lubrication: Ensure that the gears are properly lubricated as per
GWM's recommendations. Lubrication helps reduce friction, wear, and
noise. Follow the manufacturer's guidelines regarding the type of
lubricant to use and the recommended intervals for lubrication
maintenance.
Gearbox Maintenance: If your vehicle has a gearbox, follow the
manufacturer's guidelines for maintenance. This may include regular
fluid changes, filter replacements, and inspections for leaks or
other issues.
Proper Usage: Drive your vehicle with care and avoid harsh or
abrupt gear shifts, especially during acceleration or deceleration.
Smooth and proper gear engagement will help extend the life of the
gears.
Avoid Overloading: Don't exceed the recommended load capacity for
your vehicle. Overloading can put excessive stress on the gears,
leading to premature wear or failure.
Address Issues Promptly: If you notice any abnormal noise,
vibrations, or gear-related issues, have them addressed by a
qualified mechanic as soon as possible. Ignoring such issues can
lead to further damage and more costly repairs.
Product | Great Wall Motor Gear |
Drawing Number | BD05/06 |
Number of Teeth (Z) | Z=22/18 |
Transmission Efficiency | 98.0-99.0 |
Teeth Accuracy Grade | ISO 6-7 Grade |
Module (M) | ≤4 |
Service | Customized |
Company Profile
Our company was formerly known as Changsha Double Star Gear
Industrial Co., Ltd, which was established in 1994. It is a
directly affiliated university-run enterprise founded by Central
South University Professor Zeng Tao, the leading expert on spiral
bevel gears in China. It was later renamed as Changsha Senjie Gear
Co., Ltd (abbreviated as "CSG") in 2016. CSG is a production
R&D base specializing in professional design, reserch,
manufacture and sales of high-quality small module spiral bevel
gears and high reduction hypoid gears and cylindrical gears. In
2023, Hunan Dinghan New Material Technology Co., Ltd. was
established as a specialized international export business
department. CSG has strong scientific research and development
capabilities and is also equipped a full set of advanced equipment
including seven-axis five-linkage CNC spiral bevel gear grinding
machines and gear milling machines. By making the best use of the
scientific and technological achievements and equipment of the Gear
Research Institute of Central South University, machanical
processing, heat treatment and testing. We have developed
high-quality products featuring high reduction, high speed, heavy
load, low noise and less teeth for users.
With the quality policy of "scientific and technological
innovation, quality first, being first-class firm and customer‘s
satisfaction", we have won the trust of well-known domestic and
abroad enterprises with stable and excellent quality. It is
committed to be a pioneer of the industry of China's small-module
spiral bevel gears, and is dedicated to providing service for any
related industry requiring industrial robots, CNC turning and
milling compound power tool turrets, industrial sewing machines,
reducers, bicycles, power tools and aeromodelling. We sincerely
look forward to your cooperation!
