servo helical bevel gear motor High Load Capacity Gear Transmission

KA Series Helical-Bevel Geared Motor High Load Capacity Gear Transmission

Features of KA hollow shaft mounted bevel gear reduction motor:

The K series reducer refers to a type of gear reducer produced by various manufacturers. It is a widely used type of industrial gear reducer that offers reliable and efficient power transmission in various applications. Here are some key characteristics of the K series reducer:

• Design: The K series reducer typically features a compact and modular design, allowing for easy installation and integration into different systems. It is often designed with a cast iron housing for durability and strength.
• Gear Configuration: The K series reducer employs helical gears, which are cut at an angle to the axis of rotation. These gears provide smooth and efficient power transmission, reducing noise and vibration during operation.
• Gear Ratios: The K series reducer offers a range of gear ratios to match different speed and torque requirements. The specific gear ratios available can vary depending on the manufacturer and model of the reducer.
• Mounting Options: K series reducers often come with various mounting options, including foot-mounted, flange-mounted, or shaft-mounted configurations. This allows for flexibility in installation and integration with different equipment.
• Applications: The K series reducer is widely used in industrial machinery and equipment, such as conveyors, mixers, agitators, crushers, and other applications that require reliable power transmission and torque conversion.
• Advantages: The k series has the advantages of high precision, high efficiency, fine transmission ratio classification, wide range, large transmission torque, reliable performance, low noise, flexible installation, and easy use and maintenance. It is widely used in various low-speed, high-torque right-angle transmissions and is a universal basic part of mechanical transmission.
• Disadvantages: High requirements for cooperation with bevel gears, various situations, long design and manufacturing cycle
• Precautions for using gear reducers:
• First determine the power of the motor used, pay attention to electrical safety, and avoid safety hazards; enhance the sealing of the machine, enhance the life of mechanical equipment, and reduce the occurrence of production accidents.
• Clarify the usage coefficient, output speed and motor power of the reduction motor. The usage coefficient comprehensively expresses the application and working conditions of the work machine.

Why does the motor need a speed reducer?

The reducer is actually a power transmission mechanism that does not generate power by itself. Its function is to use different gear sizes and speed converters to reduce the number of revolutions of the motor (motor) to the number of revolutions it wants, and get the maximum Torque mechanism. The motor is directly connected to the equipment. When the equipment is running, the load on the motor is very large, which will also cause great damage to the motor. However, it is different after a reducer. For example, a reducer with a reduction ratio of 100, the machine is running The load on the motor is only one percent. Moreover, if the reducer is broken, you only need to replace the gear, and the cost is much lower than that of the motor.

The main functions of the reducer are:

1) Reduce speed and increase output torque at the same time. The torque output ratio is based on the motor output multiplied by the reduction ratio, but be careful not to exceed the rated torque of the reducer.

2) Deceleration also reduces the inertia of the load.

Our company was formerly known as Changsha Double Star Gear Industrial Co., Ltd, which was established in 1994. It is a directly affiliated university-run enterprise founded by Central South University Professor Zeng Tao, the leading expert on spiral bevel gears in China. It was later renamed as Changsha Senjie Gear Co., Ltd (abbreviated as "CSG") in 2016. CSG is a production R&D base specializing in professional design, reserch, manufacture and sales of high-quality small module spiral bevel gears and high reduction hypoid gears and cylindrical gears. In 2023, Hunan Dinghan New Material Technology Co., Ltd. was established as a specialized international export business department. CSG has strong scientific research and development capabilities and is also equipped a full set of advanced equipment including seven-axis five-linkage CNC spiral bevel gear grinding machines and gear milling machines. By making the best use of the scientific and technological achievements and equipment of the Gear Research Institute of Central South University, machanical processing, heat treatment and testing. We have developed high-quality products featuring high reduction, high speed, heavy load, low noise and less teeth for users.

With the quality policy of "scientific and technological innovation, quality first, being first-class firm and customer‘s satisfaction", we have won the trust of well-known domestic and abroad enterprises with stable and excellent quality. It is committed to be a pioneer of the industry of China's small-module spiral bevel gears, and is dedicated to providing service for any related industry requiring industrial robots, CNC turning and milling compound power tool turrets, industrial sewing machines, reducers, bicycles, power tools and aeromodelling. We sincerely look forward to your cooperation!