Product Details
Micro Right Angle Corner Reducer Servo Versatility Gearbox And
Helical Gear Reducer For Industryapplication
A right-angle helical gearbox, also known as a helical bevel
gearbox, is a type of gearbox that combines helical gears and bevel
gears to achieve a 90-degree change in direction of power
transmission. It is specifically designed to transmit rotational
motion at a right angle, making it suitable for applications where
space is limited or a change in direction is required.
The right-angle helical gearbox typically consists of two main
components: the input stage and the output stage.
Input Stage: The input stage of the gearbox consists of a helical
gear arrangement. Helical gears have angled teeth that are cut in a
helix shape around the gear circumference. This helical design
allows for smooth and efficient power transmission, reducing noise
and vibration. The input helical gears receive rotational motion
from the input shaft.
Output Stage: The output stage of the gearbox incorporates bevel
gears. Bevel gears have conical-shaped teeth that allow for power
transmission at a right angle. The input helical gears mesh with
the bevel gears, transmitting the rotational motion at a 90-degree
angle to the output shaft.
The combination of helical and bevel gears in a right-angle helical
gearbox provides advantages such as compactness, increased torque
transmission, efficiency, and smooth operation. These gearboxes are
commonly used in various industrial applications, including
conveyors, packaging machinery, machine tools, and automotive
systems.
Here are the characteristics and advantages of a right-angle
reducer, also known as a right-angle gearbox or right-angle gear
reducer:
Characteristics:
90-Degree Power Transmission: The primary characteristic of a
right-angle reducer is its ability to transmit power at a 90-degree
angle. It allows for the redirection of rotational motion, enabling
a change in direction of power transmission in applications where
space constraints or specific equipment configurations exist.
Compact Design: Right-angle reducers are designed to be compact,
allowing for efficient use of space. They are often used in
applications where there is limited room for the gearbox or where a
compact layout is desired.
Multiple Stages: Right-angle reducers typically consist of multiple
gear stages to achieve the desired gear ratio and torque output.
The gear stages, which can include helical, bevel, or worm gears,
are carefully designed to provide efficient power transmission and
torque multiplication.
Gear Efficiency: Right-angle reducers can offer high gear
efficiency, meaning they minimize power loss during transmission.
The specific gear design and quality of the gears used will affect
the overall efficiency of the reducer.
Advantages:
Space Optimization: Right-angle reducers allow for efficient use of
space in applications where a change in direction of power
transmission is required. Their compact design helps save valuable
space and enables equipment to be designed with reduced footprint.
Versatility: Right-angle reducers are highly versatile and can be
used in a wide range of applications across various industries.
They are suitable for applications such as conveyors, mixers,
packaging machinery, printing presses, automotive systems, and
more.
Increased Torque Capacity: Right-angle reducers can provide high
torque output due to their multiple gear stages and torque
multiplication capabilities. This makes them suitable for
applications that require high torque transmission, such as
heavy-duty machinery and equipment.
Customizable Configurations: Right-angle reducers are available in
various configurations, allowing for customization to match
specific application requirements. Different gear types, gear
ratios, and mounting options can be chosen to ensure optimal
performance and compatibility with the equipment.
Efficient Power Transmission: The combination of carefully designed
gears in a right-angle reducer allows for efficient power
transmission, minimizing energy loss and maximizing overall system
performance.
Product | Micro Right Angle Corner Reducer |
Efficiency | ≥92% |
Installation | Horizontal Type |
Hardness | Hanrdened |
Step | 2-3 Stage |
Heat Treatment of Gear | Quenching, Carbonitriding, High Frequency, etc. |
Service | Customized |
Company Profile
Our company was formerly known as Changsha Double Star Gear
Industrial Co., Ltd, which was established in 1994. It is a
directly affiliated university-run enterprise founded by Central
South University Professor Zeng Tao, the leading expert on spiral
bevel gears in China. It was later renamed as Changsha Senjie Gear
Co., Ltd (abbreviated as "CSG") in 2016. CSG is a production
R&D base specializing in professional design, reserch,
manufacture and sales of high-quality small module spiral bevel
gears and high reduction hypoid gears and cylindrical gears. In
2023, Hunan Dinghan New Material Technology Co., Ltd. was
established as a specialized international export business
department. CSG has strong scientific research and development
capabilities and is also equipped a full set of advanced equipment
including seven-axis five-linkage CNC spiral bevel gear grinding
machines and gear milling machines. By making the best use of the
scientific and technological achievements and equipment of the Gear
Research Institute of Central South University, machanical
processing, heat treatment and testing. We have developed
high-quality products featuring high reduction, high speed, heavy
load, low noise and less teeth for users.
With the quality policy of "scientific and technological
innovation, quality first, being first-class firm and customer‘s
satisfaction", we have won the trust of well-known domestic and
abroad enterprises with stable and excellent quality. It is
committed to be a pioneer of the industry of China's small-module
spiral bevel gears, and is dedicated to providing service for any
related industry requiring industrial robots, CNC turning and
milling compound power tool turrets, industrial sewing machines,
reducers, bicycles, power tools and aeromodelling. We sincerely
look forward to your cooperation!
