20CrMnTi Spiral Bevel Gear Carburizing And Quenching Ground Helical Gear

Products: 20CrMnTi spiral bevel gear carburizing and quenching ground helical gear

Spiral bevel gear is a common transmission gear with the characteristics of helical teeth and parallel shafts, which can realize power transmission between two shafts.
20CrMnTi is a commonly used carburized steel. It can obtain good surface hardness and core toughness through carburizing and quenching processes. It is often used to manufacture high-strength, wear-resistant gears, bearings and other mechanical parts.

Suitable for all kinds of transmission systems, especially for high-speed, heavy load, high torque conditions

Products advantages:

• High hardness and wear resistance: After carburizing and quenching treatment, the surface hardness of the gear can reach 58-64HRC. It has good wear resistance and can withstand high contact stress and wear resistance. It is suitable for heavy load and high-speed working conditions.
• High load-bearing capacity: Due to the excellent properties of 20CrMnTi steel, the carburized and quenched gear has high bending strength and contact strength and can withstand larger loads.
• Good toughness: The core maintains good toughness, which can prevent the gear from breaking to a certain extent.
• Smooth transmission: The helical tooth design of the spiral bevel gear makes the transmission more stable, with lower noise, and can maintain good performance during high-speed operation.

Product shortcomings:

• The manufacturing process is complex: the carburizing and quenching process is long and requires precise control of the carburized layer depth and quenching process to ensure gear quality.
• Higher cost: Due to material and process requirements, the manufacturing cost of 20CrMnTi carburized and quenched spiral bevel gears is relatively high.
• Prone to deformation and cracks: Due to the influence of temperature changes and material stress during the carburizing and quenching process, gears are prone to deformation and cracks, which need to be corrected through subsequent processing and processing.
• High requirements for shafts and bearings: Due to the high hardness of gears, the shafts and bearings that match them also need to have good hardness and wear resistance, otherwise it will easily cause wear of the matching parts.

About us:

1. we committed to be the best high precision spiral bevel gears supplier.

2. Our company was established in 1994. It is a directly affiliated university-run enterprise founded by Central South University Professor Zeng Tao, the leading expert on spiral bevel gears in China.

3. We are a production R&D base specializing in professional design, reserch, manufacture and sales of high-quality small module spiral bevel gears and high reduction hypoid gears and cylindrical gears.

4. Our products can meet industry requiring such as industrial robots, CNC turning and milling compound power cutter tower, industrial sewing machines, reduction gears, bicycles, power tools and aeromodelling.

Our equipments:

• 15 gear milling machines: less than 4 modes (including one five-axis CNC gear milling machine).
• 3 high-speed CNC gear hobbing machines with less than 3 modes.
• 10 gear grinding machines with less than 3 modes.
• 5 high-speed rolling inspection machines.
• 3 gear lapping machines.
• 1 measuring center.
• 4 CNC cars.
• 4 grinding machines (including flat grinding, internal grinding and external grinding).
• CNC2 sets.
• 10 manual rolling inspection machines (including one Klingberg).

Our company was formerly known as Changsha Double Star Gear Industrial Co., Ltd, which was established in 1994. It is a directly affiliated university-run enterprise founded by Central South University Professor Zeng Tao, the leading expert on spiral bevel gears in China. It was later renamed as Changsha Senjie Gear Co., Ltd (abbreviated as "CSG") in 2016. CSG is a production R&D base specializing in professional design, reserch, manufacture and sales of high-quality small module spiral bevel gears and high reduction hypoid gears and cylindrical gears. In 2023, Hunan Dinghan New Material Technology Co., Ltd. was established as a specialized international export business department. CSG has strong scientific research and development capabilities and is also equipped a full set of advanced equipment including seven-axis five-linkage CNC spiral bevel gear grinding machines and gear milling machines. By making the best use of the scientific and technological achievements and equipment of the Gear Research Institute of Central South University, machanical processing, heat treatment and testing. We have developed high-quality products featuring high reduction, high speed, heavy load, low noise and less teeth for users.

With the quality policy of "scientific and technological innovation, quality first, being first-class firm and customer‘s satisfaction", we have won the trust of well-known domestic and abroad enterprises with stable and excellent quality. It is committed to be a pioneer of the industry of China's small-module spiral bevel gears, and is dedicated to providing service for any related industry requiring industrial robots, CNC turning and milling compound power tool turrets, industrial sewing machines, reducers, bicycles, power tools and aeromodelling. We sincerely look forward to your cooperation!