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Ductile iron pipes refer to pipes that are cast by high-speed
centrifugal casting using a centrifugal ductile iron machine after
adding nodulizing agent to cast molten iron above No. 18. They are
referred to as ductile iron pipes, ductile iron pipes and ductile
cast pipes. It is mainly used for the transportation of tap water
and is an ideal material for tap water pipelines.
The essence of cast iron steel pipe is ductile iron pipe. Because
ductile iron pipe has the essence of iron and the performance of
steel, it is called this. The graphite in ductile iron pipes exists
in spherical form, and the size of graphite is generally grade 6-7.
The quality requires that the spheroidization level of cast iron
pipes be controlled to level 1-3, with a spheroidization rate of
≥80%. Therefore, the mechanical properties of the material itself
have been better improved, and it has the essence of iron and the
properties of steel. After annealing, the metallographic structure
of ductile iron pipe is ferrite plus a small amount of pearlite,
and has good mechanical properties, so it is also called cast iron
steel pipe.
Features: It has the nature of iron, the performance of steel,
excellent anti-corrosion properties, good ductility, and easy
installation. It is mainly used for water supply and gas
transmission in municipal, industrial and mining enterprises.
Development History Editor Broadcast
In 1947, H. Morrogh of the United Kingdom discovered that when
cerium was added to hypereutectic gray cast iron so that the
content was above 0.02wt%, the graphite became spherical. In 1948,
A. P. Ganganebin and others in the United States pointed out that
magnesium was added to cast iron and then incubated with
ferrosilicon. When the residual magnesium amount was greater than
0.04wt%, spherical graphite was obtained. Since then, large-scale
industrial production of ductile iron has begun. The history of the
use of cast iron pipes can be traced back to 1668, when a 21.14km
water pipeline was built in the suburbs of Paris from the Seine
River to Versailles. 300 years have passed. Except for the repair
and replacement of some pipes and joints, the main body is still in
use.
Current situation and prospects of ductile iron pipes in my country
my country's ductile iron pipe industry started in the early 1990s
and developed rapidly with the strong support of the China Urban
Water Supply Association. After nearly 30 years of practical use,
its safety and practicality have been generally recognized by the
water supply industry. In 2008, domestic Annual output has reached
2.2 million tons, 11 times that of 1990. Since my country is a
country lacking water resources, with more than 600 water-deficient
cities and more than 200 serious water-deficient cities, the water
supply and water conservation industry is in the ascendant, and
ductile iron pipes have broad development prospects. [1]
Features Editor Broadcast
Ductile iron pipe is a type of cast iron pipe. Quality requires
that the spheroidization level of cast iron pipes be controlled to
level 1-3 (spheroidization rate > 80%). Therefore, the
mechanical properties of the material itself have been better
improved, and it has the essence of iron and the properties of
steel. The annealed ductile iron pipe has a metallographic
structure of ferrite plus a small amount of pearlite. It has good
mechanical properties, excellent anti-corrosion properties, good
ductility, good sealing effect, and is easy to install. It is
mainly used for water supply and gas transmission in municipal,
industrial and mining enterprises. , oil transportation, etc.
There is a certain amount of spherical graphite distributed on the
ferrite and pearlite matrix. According to the nominal diameter and
elongation requirements, the proportion of ferrite and pearlite in
the matrix structure is different. The proportion of small diameter
pearlite Generally no more than 20%, and large diameters are
generally controlled at around 25%.
Performance Editor Broadcast
Ductile iron pipe is a type of cast iron, an alloy of iron, carbon
and silicon. Graphite in ductile iron exists in the form of
spheroids. Generally, the size of graphite is grade 6-7. The
quality requires that the spheroidization level of the cast pipe be
controlled to grade 1-3 (spheroidization rate ≥80%). Therefore, the
mechanical properties of the material itself The performance has
been better improved, with the essence of iron and the performance
of steel. The metallographic structure of the ductile iron pipe
after annealing is ferrite plus a small amount of pearlite, and has
good mechanical properties.
Ductile iron pipe is mainly called centrifugal ductile iron pipe.
It has the essence of iron and the performance of steel. It has
excellent anti-corrosion performance, good ductility, good sealing
effect, and is easy to install. It is mainly used for water supply,
gas transmission, and transportation in municipal, industrial and
mining enterprises. Oil etc. It is the first choice for water
supply pipes and has a high cost performance. Compared with PE
pipes, ductile graphite pipes are simpler and faster to install
than PE pipes in terms of installation time, and have better
internal and external pressure resistance after installation; in
terms of airtightness and anti-corrosion, ductile graphite pipes
have better airtightness after installation, and are also The
anti-corrosion performance can be improved through a variety of
anti-corrosion methods; from the perspective of hydraulic
performance, the specifications of ductile graphite pipes generally
refer to the inner diameter, and the specifications of PE pipes
generally refer to the outer diameter, because under the same
specifications, ductile graphite pipes can achieve greater runoff;
from In terms of comprehensive installation and maintenance costs,
ductile graphite pipes have a more superior cost performance.
Selection suggestions
1. The selection of ductile iron pipes should be based on the
specific conditions of the laying site and the interface form of
straight pipes and accessories.
2. Rubber rings are usually made of NBR, SBR, EPDM and other
materials.
3. Selection of coating: Choose an appropriate coating according to
the internal and external conditions during use. The existing inner
coatings are epoxy resin, polyurethane inner and outer coatings, PE
film coatings and other new ductile iron pipe products. When
selecting, you should understand their performance in detail.
advantage
In medium and low pressure pipe networks (generally used below
6MPa), ductile iron pipes have safe and reliable operation, low
damage rate, convenient and fast construction and maintenance, and
excellent anti-corrosion properties. The newly developed "Rock
Shield" series of pipelines are suitable for trenchless
construction and are widely used in pipeline construction across
rivers, roads, and buildings. "Saizin" series pipelines use a
special zinc-aluminum alloy external spraying process to improve
the corrosion resistance of the pipeline several times and are
widely used in construction in highly corrosive soils.
shortcoming
Generally not used in high-pressure pipe networks (above 6MPa).
Because the pipe body is relatively heavy, machinery must be used
during installation. If water leakage occurs after the pressure
test, all pipes must be dug out, the pipes must be lifted to a
height where the clamps can be placed, and clamps must be installed
to prevent leakage.
Use bullet points to edit and broadcast
1. Trench excavation
The bottom width of the trench should be calculated according to
the following formula: B=D1+2(b1+b2)
In the formula: B-The excavation width at the bottom of the
pipeline trench (mm) D1-The outer edge width of the pipeline
structure (mm) b1-The width of the working surface on one side of
the pipeline (mm) b2-The support width on one side of the pipeline
(mm)
2. Groove support
The design is based on factors such as trench soil quality,
groundwater, groove section, load conditions, etc. It must be
strong and reliable to prevent collapse, and the support must not
hinder the lowering and stabilizing of the pipe.
3. T-joint pipes should be provided with buttresses at vertical or
horizontal turns. The size of the buttress should be determined
through calculation based on factors such as pipe diameter,
rotation angle, and working pressure.
4. When transporting drinking water, pipelines should not pass
through poison-contaminated areas. If they must pass through,
protective measures should be taken.
5. All ductile iron pipelines with socket connections must be
equipped with buttresses after calculation. Please refer to the
National Building Standard Design Atlas 10S505 "Flexible Interface
Water Supply Pipeline Buttresses".
6. The external anti-corrosion coating of ductile iron pipes should
be galvanized and epoxy asphalt coatings or coatings with higher
requirements according to the soil conditions of the place where
the pipes are laid.
7. After the pipeline is installed and the pressure test passes, it
should be flushed with low chloride ion water and disinfected with
0.03% potassium permanganate aqueous solution.
Anti-corrosion treatment editor broadcast
1. Asphalt paint coating
Asphalt paint coating is used on pipes carrying gas. Preheating the
pipe before painting can improve the adhesion of the asphalt paint
and speed up drying.
2. Cement mortar lining + special coating
This internal anti-corrosion measure is suitable for pipelines
transporting sewage and can improve the corrosion resistance of the
lining.
3. Epoxy coal pitch coating
Epoxy coal pitch coating is suitable for both gas pipelines and
sewage pipelines. It is a two-component coating that has high
adhesion and a very smooth surface
4. Epoxy ceramic lining
Epoxy ceramic lining is suitable for sewage pipes and gas pipes,
but due to the difficulty and high cost of the manufacturing
process, there are certain limitations in use. Epoxy ceramic lining
has high adhesion and smoothness, and is a good anti-corrosion
coating.
5. Aluminate cement coating or sulfate cement coating
These two special cement coatings are suitable for internal
anti-corrosion of ductile iron pipes used in sewage pipes to
improve their ability to resist the erosion of acid and alkali
components in sewage.
6. Polyurethane coating
It is a new type of green special coating developed to meet the
needs of environmental protection. It has good wear resistance and
corrosion resistance.
Zhengde Ductile iron pipe is a type of cast iron, an alloy of iron,
carbon and silicon. Graphite in ductile iron exists in the form of
spheroids. Generally, the size of graphite is grade 6-7. The
quality requires that the spheroidization level of the cast pipe be
controlled to grade 1-3 (spheroidization rate ≥80%). Therefore, the
mechanical properties of the material itself The performance has
been better improved, with the essence of iron and the performance
of steel. The metallographic structure of the ductile iron pipe
after annealing is ferrite plus a small amount of pearlite, and has
good mechanical properties.
Ductile iron pipe is mainly called centrifugal ductile iron pipe.
It has the essence of iron and the performance of steel. It has
excellent anti-corrosion performance, good ductility, good sealing
effect, and is easy to install. It is mainly used for water supply,
gas transmission, and transportation in municipal, industrial and
mining enterprises. Oil etc. It is the first choice for water
supply pipes and has a high cost performance. Compared with PE
pipes, ductile graphite pipes are simpler and faster to install
than PE pipes in terms of installation time, and have better
internal and external pressure resistance after installation; in
terms of airtightness and anti-corrosion, ductile graphite pipes
have better airtightness after installation, and are also The
anti-corrosion performance can be improved through a variety of
anti-corrosion methods; from the perspective of hydraulic
performance, the specifications of ductile graphite pipes generally
refer to the inner diameter, and the specifications of PE pipes
generally refer to the outer diameter, because under the same
specifications, ductile graphite pipes can achieve greater runoff;
from In terms of comprehensive installation and maintenance costs,
ductile graphite pipes have a more superior cost performance. The
inner wall is sprayed with zinc, cement mortar anti-corrosion
materials, etc.
Selection suggestions
1. The selection of ductile iron pipes should be based on the
specific conditions of the laying site and the interface form of
straight pipes and accessories.
2. Rubber rings are usually made of NBR, SBR, EPDM and other
materials.
3. Selection of coating: Choose an appropriate coating according to
the internal and external conditions during use. The existing inner
coatings are epoxy resin, polyurethane inner and outer coatings, PE
film coatings and other new ductile iron pipe products. When
selecting, you should understand their performance in detail.
DN(mm) | DE(mm) | T(mm) | kg | kg/m | ||||||||
K8 | K9 | K10 | K8 | K9 | K10 | |||||||
80 | 98 | 6 | 6 | 6 | 3.4 | 12.2 | 12.2 | 12.2 | ||||
100 | 118 | 6 | 6 | 6.1 | 4.3 | 14.9 | 15.1 | 15.1 | ||||
125 | 144 | 6 | 6 | 6.3 | 5.7 | 18.3 | 18.3 | 19 | ||||
150 | 170 | 6 | 6 | 6.3 | 7.1 | 21.8 | 22.8 | 22.8 | ||||
200 | 222 | 6 | 6.3 | 6.4 | 10.3 | 28.7 | 30.6 | 30.6 | ||||
250 | 274 | 6 | 6.8 | 7.5 | 14.2 | 35.6 | 40.2 | 44.3 | ||||
300 | 326 | 6.4 | 7.2 | 8 | 18.9 | 45.3 | 50.8 | 56.3 | ||||
350 | 378 | 6.8 | 7.7 | 8.5 | 23.7 | 55.9 | 63.2 | 69.6 | ||||
400 | 429 | 7.2 | 8.1 | 9 | 29.5 | 67.3 | 75.5 | 83.7 | ||||
450 | 480 | 7.6 | 8.6 | 9.5 | 38.3 | 80 | 89 | 99 | ||||
500 | 532 | 8 | 9 | 10 | 42.8 | 92.8 | 104.3 | 115.6 | ||||
600 | 635 | 8.8 | 9.9 | 11 | 59.3 | 122 | 137.3 | 152 | ||||
700 | 738 | 9.6 | 10.8 | 12 | 79.1 | 155 | 173.9 | 193 | ||||
800 | 842 | 10.4 | 11.7 | 13 | 102.6 | 192 | 215.2 | 239 | ||||
900 | 945 | 11.2 | 12.6 | 14 | 129 | 232 | 260.2 | 289 | ||||
1000 | 1048 | 12 | 13.5 | 15 | 161.3 | 275 | 309.3 | 343.2 | ||||
1200 | 1265 | 13.6 | 15.3 | 17 | 237.7 | 374 | 420.1 | 466.1 | ||||
1400 | 1462 | 16 | 17.1 | 19 | 385.3 | 487 | 547.2 | |||||
1600 | 1668 | 18.4 | 18.9 | 21 | 526 | 614.5 | 690.3 |
Quality first: production and inspection in strict accordance with
production standards;
Price advantage: discounts based on real market prices;
Transaction security: There will be no loss of customer funds;
After-sales guarantee: the customer's problem is our problem;
Long-term cooperation: quality assurance, price advantage, sincere
service can last for a long time.
Shandong Zhengde Metal Manufacturing Co., Ltd. is a production and sales company integrating hot-rolled steel
coils, cold-rolled steel coils, galvanized steel coils,
color-coated steel coils, section steel, steel pipes, steel wires,
metal mesh, stainless steel, aluminum, copper and other metal
products integrated large enterprises. Five production and sales
bases have been formed in Binzhou, Liaocheng, Wuxi, Tianjin, Jinan
and Tai'an, with more than 100 production lines, 4 nationally
recognized laboratories, 2 technical engineering centers, and 5
enterprise technology centers. Products are exported to more than
50 countries and regions such as North America, South America,
Europe, Africa, Oceania, Middle East, and Southeast Asia.