Name: Machining Magnesium Alloy Parts Precision Fiveaxis CNC Machining Parts
Brand: Precision CNC Magnesium Alloy Parts
Price: 20 USD

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Machining Magnesium Alloy Parts Precision Five-axis CNC Machining Parts

Brand Name:Precision CNC Magnesium Alloy Parts

Certification:ISO9001 Certificate of quality system/16949

Model Number:AZ31B / AZ91D

Minimum Order Quantity:1 piece

Delivery Time:2-5 works day

Payment Terms:T/T, Western Union,Paypal

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Shenzhen Jinyihe Technology Co., Ltd.

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Location: Shenzhen China

Address: Building 9, first floor，Hengmingzhu Science，Shajing Street shenzhen

Supplier`s last login times: within 40 hours

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Custom titanium CNC machining precision machine tool parts

What Is Magnesium And Alloy?

Magnesium alloys are metal alloys composed primarily of magnesium along with other elements. These alloys are created by combining magnesium with various alloying elements, such as aluminum, zinc, manganese, and rare earth metals. Magnesium alloys are the lightest structural metals with a high strength-to-weight ratio.The addition of these elements imparts specific properties and characteristics to the magnesium, enhancing its strength, corrosion resistance, and other desirable qualities.

Corrosion and mechanical properties have many characteristics: fast heat dissipation, light weight, good rigidity, certain corrosion resistance and dimensional stability, impact resistance, wear resistance, good attenuation performance and easy recycling; in addition, it also has thermal conductivity and High conductivity, non-magnetic, good shielding, non-toxic and so on.

Here are some of the factors that make processing magnesium unique:

Flammability

Magnesium is highly flammable and can ignite at relatively low temperatures. When machining magnesium, the heat generated by cutting and friction poses a fire risk. Special precautions, such as using proper machining techniques, coolant selection, and fire suppression systems, must be taken to mitigate this risk.

Heat Dissipation

Magnesium has a relatively high thermal conductivity, meaning it can conduct and retain heat more effectively than some other materials. This can lead to heat build-up during machining, which may affect tool life and dimensional accuracy. Proper cooling and chip evacuation methods are essential to manage heat dissipation.

Low Cutting Forces

Magnesium alloys are generally softer and have lower strength compared to other metals. This characteristic results in lower cutting forces during machining. While this can be advantageous in terms of reduced tool wear, it may require adjustments in cutting parameters and tool selection to prevent excessive material deformation or chatter.

Chip Control

Magnesium alloys tend to produce long, continuous chips during machining. These chips can be flammable and pose a safety hazard. Effective chip evacuation systems, such as chip breakers or chip conveyors, should be employed to control chip formation and minimize the risk of chip accumulation.

Tool Selection

Appropriate cutting tools are crucial for machining magnesium. Carbide tools are commonly used due to their high heat resistance, hardness, and wear resistance. Coatings like titanium nitride (TiN) or aluminum titanium nitride (AlTiN) can enhance tool life and performance. Additionally, tools with sharp cutting edges and polished surfaces help reduce heat and improve chip control.

Corrosion Concerns

Magnesium alloys are prone to corrosion, especially when exposed to moisture or certain environments. It is important to consider post-machining processes, such as surface treatments or coatings, to protect the machined magnesium components from corrosion.

PROPERTIES

The chief appeal of magnesium is its weight. Magnesium and its alloys are as light as plastic, but as tough as metal.

When alloyed, magnesium’s strength-to-weight ratio exceeds all other structural metals.

This gives the material a tensile strength on par with steel and aluminum, as well as a low density that’s helpful for

reducing weight — and, in turn, increasing fuel efficiency — in automobiles.

Magnesium is also very easy to machine compared to other metals. Sawing, punching, drilling, milling, turning, and

other processes are smoother when using magnesium, and machining the material requires a significantly lower cutting force and overall production time than other metals.

Type	Tolerance
Linear dimension	+/- 0.015 mm +/- 0.002 inch
Hole diameters (not reamed)	+/- 0.015 mm +/- 0.002 inch
Shaft diameters	+/- 0.015 mm +/- 0.002 inch
Part size's limit	850 * 650 550 mm 39.0 23.5 * 23.5 inch

Why Choose Our Magnesium Cnc Machining Service?

Save time and money for your magnesium project but quality guaranteed.
High productivity, outstanding efficiency and high accuracy
A wide range of magnesium grades and alloy materials can be machined
Custom complex magnesium machined parts and components at specific tolerances
High speed machining for prototyping and low to high volume production runs

CNC machining of magnesium alloy materials

Grade	Tensile Strength	Elongation at Break	Yield Point	Density	Maximum Temperature	Tensile Modulus
AZ91D magnesium alloy	230 MPa	3.0 %	150 MPa	1.81 g/㎤	595 °C	44.8 GPa
AZ80A magnesium alloy	290 MPa	2~5.0 %	179 MPa	1.81 g/㎤	595 °C	45 GPa
AZ31B magnesium alloy	280 MPa	8 %	160 MPa	1.76 g/㎤	596 °C	46 GPa
ZK61B magnesium alloy	330 MPa	12 %	178 MPa	1.81 g/㎤	630 °C	47GPa
AZ61B magnesium alloy	280 MPa	14 %	165 MPa	1.81 g/㎤	653 °C	45 GPa
AM60B magnesium alloy	221 MPa	4.0 %	131 MPa	1.81 g/㎤	482 °C	44.8 GPa

Five-axis CNC machining uses machines that can move and rotate on five axes at the same time to process parts. Its advantages include its

high suitability for manufacturing parts with complex designs and intricate details, precision, speed and production efficiency.

Magnesium is a versatile material well-suited for various applications across industries. However, even though you can use magnesium alloys

to produce high-quality components with excellent corrosion resistance, magnesium is highly flammable during CNC machining.

Advantages of CNC Machining for Magnesium Alloys

1. Precision and Consistency

Computer Numerical Control (CNC) machining is a cutting-edge technology that offers unparalleled precision and consistency. The advanced software and automated processes ensure that every component is manufactured to exact specifications, reducing material waste and

improving overall efficiency.

2. Complex Geometries

Magnesium alloys often find applications in parts with intricate designs and complex geometries. CNC machining excels in creating these intricate features with utmost precision, meeting the most demanding requirements of modern engineering projects.

3. Faster Turnaround Times

The streamlined nature of CNC machining drastically reduces production times compared to traditional methods. Rapid prototyping and shorter lead times enable businesses to bring their products to market faster, gaining a competitive edge in their industry.

4. Cost-Effectiveness

Although initial setup costs for CNC machines can be higher, the long-term cost-effectiveness is undeniable. Lower labor costs, minimal material wastage, and reduced rework contribute to substantial savings in the long run.

Quality Inspection

In addition to our stringent in-process controls, all components must pass a thorough final inspection.

we have a coordinate measuring machine, salt spray testing machines, profile projectors and other precision

measuring devices, etc.

Customers' CAD drawings can be directly imported in the coordinate measuring machines (CMM) for a

direct comparison to the dimensions that are taken from the physical part.

All testing is conducted in a 20 degree Celsius climate-controlled inspection room and the CMM is calibrated to

GB/T 16857.2-2006 (ISO10360-2:2001) standards. All components and sub-assemblies are 100% inspected,

identified with a logo if required and a final inspection is generated pertaining to all the critical dimensions.

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FAQ:

1-Is magnesium hard to machine?

Drilling, milling, turning, and other processes are smoother when using magnesium, and machining the material requires a significantly lower cutting force and overall production time than other metals.

2-Can you CNC magnesium?

Magnesium is a lightweight metal with high level of machining ability that can be CNC machined to create parts with high strength and excellent corrosion resistance. However, magnesium can be difficult to machine due to its tendency to ignite or explode if proper precautions are not taken

3-How many machines do you have?

We currently have more than 60 machines: roughly 40+ CNC mills and 30 Injection mold machine,10+ 3D printers. With our long history of growth, this number is always changing.

4-How do I get a quote?

To get a quote for all of our services, simply send us your 3D CAD model to us. You'll get an interactive quote within hours with free design feedback. If there are problem areas in the submitted design,we will provide free design feedback(DFM).

5-What types of files do you accept?

We can accept native SolidWorks or ProE files as well as solid 3D CAD models from other CAD systems output in IGES (.igs), STEP (.stp), ACIS (.sat) or Parasolid (.x_t or .x_b) format.

6-Do you provide First Article of Inspection (FAI) Service?