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We possess extensive CNC machining capabilities, crafting a diverse
range of parts, from
straightforward "as machined" workholdings to intricate geometries. Our manufacturing facilities
are equipped with a variety of CNC mills and turning centers, and upon request, we can utilize
EDM and grinders.
Embracing precision, we provide tolerances as tight as 0.05 mm (0.0020 in), coupled with swift
lead times starting from just one business day.
Product Details
CNC machining encompasses a wide variety of materials, each requiring specific machining parameters
for optimal performance. The most common materials include:
1. Metal:
Metal is the predominant material in CNC machining, with the
ability to cut various types, from brass
to nickel superalloys like Inconel. Applications range from injection molds to shafts and gears.
2. Plastic:
While injection molding is common for plastic parts, CNC machining
is used for specific components
like ABS, nylon, and polycarbonate. Applications include valve bodies, bushings, and injection
molding prototypes.
3. Wood:
CNC routers are frequently employed for wood cutting, especially
for decorative purposes like furniture,
window frames, and ornamental panels.
4. Foam:
Polyurethane foam, both closed and open-cell, finds application in
CNC machining for creating
secure packaging, such as foam used in toolboxes for tool transportation.
5. Composites:
CNC machines are essential for processing abrasive composite
materials like aramid, fiberglass,
and carbon fiber, commonly used in aerospace and marine components.
Common Materials | |
Name | Description |
Aluminum | High machinability and ductility, good strength-to-weight ratio. |
Stainless steel | High tensile strength, corrosion and temperature resistant. |
Mild steel | High machinability and weldability, high stiffness. |
Brass | Low friction, excellent electrical conductivity, golden appearance. |
Copper | Excellent thermal and electrical conductivity. |
Titanium | Excellent strength to weight ratio, used in aerospace, automotive and medical industries. |
ABS | Common thermoplastic, impact resistant, easy to machine. |
Nylon | Excellent mechanical properties, thermal, chemical and abrasion resistant. |
POM | High stiffness, high accuracy, low friction, easy to machine. |
Post-processing and surface finishes for CNC machining
CNC-machined parts as they emerge from the machine often exhibit visible tool marks,
a feature that may not align with your specific part requirements.
Fortunately, there exists a multitude of post-processing techniques aimed at enhancing the
surface appearance and elevating attributes such as wear resistance, corrosion resistance,
and chemical resistance.
Methods like anodizing, bead blasting, and powder coating present viable options for refining
the final presentation of your custom parts, allowing you to achieve the desired surface
quality and performance characteristics.
Surface Finishes | ||
Name | Applicable to | Machining marks |
As machined | Metals, Plastics | Visible, light surface scratches |
Smooth machining | ||
Fine machining | Metals | Slightly visible |
Polishing | Metals | Removed on primary surfaces |
Bead blasting | Metals | Removed for non-cosmetic, removed on primary surfaces for cosmetic |
Brushing | Metals | |
Anodizing Type II | Aluminum | |
Anodizing Type III | Aluminum | Visible under anodizing |
Black oxide | Copper, Stainless steel, Alloy steel, Tool steel, Mild steel | Visible |
Powder coating | Metals | Removed |
Brushed + electropolishing | Stainless steel | Removed on Primary surfaces |
Specialist Industries
CNC milling machines stand out as a pinnacle of precision in manufacturing, allowing for the
creation of intricate designs with exceptional accuracy. Here's an extensive overview of the diverse
parts that can be produced using CNC milling machines:
1. Aerospace Components: Crafting landing gear components and
fuselage structures with utmost
precision, meeting the rigorous standards of the aerospace industry.
2. Automotive Components: Production of control panels, axles, and
car molds, contributing to the
efficiency and innovation in the automotive sector.
3. Consumer Electronics: Manufacturing components like enclosures
for consumer electronic
devices, maintaining a delicate balance between functionality and aesthetic appeal.
4. Medical Components: Precision machining of surgical instruments
and orthotics, adhering to the
high standards of quality and accuracy in the medical field.
5. Oil and Gas Machine Parts: Crafting essential components such as
valves, rods, and pins for the oil
and gas industry, ensuring resilience in challenging operational environments.
6. Prototyping and Modeling: Swift prototyping and modeling for
product development, facilitating
efficient testing and iteration of designs.
7. Sculptures: Transforming digital artistic designs into tangible
sculptures, showcasing the artistic
possibilities of CNC milling.
8. Furniture: Precision crafting of components for furniture,
ensuring consistency and quality in the
production of intricate designs.
9. Woodworking: Facilitating precision woodworking for the creation
of detailed and finely finished
wooden components.
From critical components in aerospace to artistic endeavors like
sculptures, CNC milling machines
play a crucial role in diverse industries, offering unparalleled accuracy and versatility.
Company Profile
FAQ's
1. What type of design files does We accept for quoting?
To ensure accuracy and efficiency in quoting, we exclusively welcome 3D CAD files in STL, STEP,
or IGES format. For 2D drawings with reference dimensions, kindly provide them in PDF format.
Complete manufacturing information must be included in the technical documentation for a
thorough assessment. Please note that informal communication via Whatsapp, email, etc.,
will not be acknowledged for manufacturing purposes.
2. How long does a quotation take?
Our usual practice is to provide a response to Requests for Quotation (RFQ) within a few days of
receiving them. If, for any reason, there is a delay in the quotation process, we will notify you at
the earliest opportunity.
3. What tolerances can achieve?
Tolerances are not universally defined and vary based on factors such as part size, design geometry,
the number and size of features, material selection, surface finish, and the manufacturing process.
After order confirmation, we conduct a comprehensive Design for Manufacturing review to identify
areas for potential modification to enhance manufacturability. It is advantageous if you can specify
critical tolerance areas in your design, allowing for adjustments to optimize production time and
costs.
General tolerance guidelines are provided for CNC machining in metal and plastic, plastic injection
molding, CNC metals and plastic injection molding materials, metal 3D printing (+/- 0.5mm),
and an expected shrinkage rate of +/- 0.15% for vacuum casting. Clear specifications in the 2D
drawings are essential for precise adherence to manufacturing and technical requirements.
4. How does you ensure the quality of my parts?
Upon confirmation of your order, a comprehensive Design for Manufacturing (DFM) review is
conducted to identify any potential issues that could impact the quality of your parts.
All incoming materials undergo thorough inspection and verification using a suite of testing equipment.
Final inspection reports are generated before shipment. Additionally, we offer real-time sharing of
inspection data, fostering collaboration to address any quality concerns that may arise during production.