QPQ Salt Bath Nitriding Composite Processing Technology OHSAS

Brand Name:CAEC
Certification:ISO9001, ISO14001, OHSAS18001
Minimum Order Quantity:One set
Delivery Time:15-20 days
Place of Origin:China
Price:Negotiable
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Location: Hainan Hainan China
Address: Room 701-702, Dihao Building, Pearl River Plaza, Haikou City, Hainan Province, China
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QPQ Salt Bath Nitriding QPQ composite processing technology


After 10 years of experimental research, CAEC successful developed the second generation of QPQ technology - deep QPQ technology. The thickness of compound layer was increased from the original 15 ~ 20 microns to more than 30 ~ 40 microns. Picture 1 shows Metallographic photos for Deep QPQ treatment and general QPQ technology treatment

It has been proved by abrasion resistance test, corrosion test, mechanical property test and permeability layer microstructure test that component compound layer thickness is multiplied and work piece’s various performances are greatly improved after second generation QPQ treatment.

Wear resistance: sliding wear after deep QPQ treatment on 45 steel demonstrate that wear resistance is four times that of ordinary QPQ treatment. Work-piece rolling wear experiment shows similar results.

Corrosion resistance: after deep QPQ treatment of 45 steel corrosion resistance of weightlessness experiment is 12 times increase compared to traditional QPQ treatment.

Corrosion resistance is more than 1 times higher. If combined with sealant, the corrosion resistance of salt spray test can reach more than 300 h or even higher.

Impact toughness: impact toughness after deep QPQ treatment on 45 steel is 1.98 times higher than ordinary QPQ treatment.


Table 1

Performance Comparison between Deep QPQ treatment and general QPQ technology treatment

Treatment Method

Sliding Wear Test


Weight-Loss Test

Impact Toughness Test


Wear /g

Wear resistance Ratio


weight lose /gCorrosion Resistance RatioImpact Energy /h

Toughness Ratio


QPQ processing0.538120.99112.21
Deep QPQ processing0.1334.051.6712.724.21.98

QPQ Equipment Series Table

Equipment model

Crucible Inside Size


Furnace Dimensions


Furnace Power


Remark
300 typeΦ300×500Φ900×90015KW

With control cabinet, thermocouple and compensating conductor


500 typeΦ500×700Φ1200×110025KW
800 typeΦ800×950Φ1400×140050KW
1000 typeΦ1000×1200Φ1700×160075KW
Deep typeΦ650×2500Φ1350×320072KW
Extra deep typeΦ700×3250Φ1400×3900120KW

Remarks: Customized request is available


QPQ salt bath composite processing special salt series table

categoryQPQ Special SaltOptions AvailableTechnical characteristicsRemarks
ordinaryBasic SaltPowder and block

suitable for most ferrous metal materials, significant effect will be achieved

especially for medium carbon steel, medium carbon alloy steel and other materials, and treatment cost is relatively low

Block refers to salt block that is caused by oxidation in salt moisture and the initial melting of the salt
Adjusting Salt

powder


Oxide Salt


powder

Second generation

Second Generation Basic SaltPowder and block

Applicable to majority of ferrous materials, especially for high alloy steel, stainless steel and other materials. Effect will be enhanced significantly. Depth of nitride layer, layer hardness and resistance to corrosion will be improved compared to ordinary treatment.


second generation adjusting saltPowder and block

powder


High-temp SaltchunksUsage temperature 540℃—570℃
Low-temp SaltchunksUsage temperature 525℃—535℃

China QPQ Salt Bath Nitriding Composite Processing Technology OHSAS supplier

QPQ Salt Bath Nitriding Composite Processing Technology OHSAS

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