Corrugated Cardboard Box Cutting Machine Flexo Printing Rotary Die Cutter

Corrugated Box Making Machinery Cardboard Box Cutting Machine

(Two Color Printer Slotter Rotary Die Cutter In Line Case Maker Counter Ejector Delivery Conveyor)

Model:2200x5200FFG (bottom printing)

1.The Folding Section adopts belt transfer system assisted with vacuum suction,to make best transfering and folding quality.

2. The Gluing Section adopts U.S.A VALCO high speed auto-sensor glue spray system.

3. The correction device in the Countering Section can conquer the fish-tail,makes the carton even.

4.The quantity of bundle come out from the Counter Ejector can be set in touch screen.

5.All electronic and pneumatic components are with European standards.

Standard equipments:

A. Lead Edge Feeder(Servo control);

B. Two color bottom printers

C. Dual Slotter (two shafts two blades)

D. Rotary Die Cutter(Independent Servo driving)

E. Forming Section

F. In Line Case Maker Counter Ejector(hang basket structure+roller table)

G. Fully computerized control;

Technical parameters:

Features:

1. The bottom printing printer slotter die cutter in line case maker consists of lead edge feeder,bottom printers, slotter, die cutter in line case maker, counter ejector and delivery section.

2. All the units can move, all the rollers gap adjusted by PLC and touch screen, all the electric parts are Siemens.

3. Gears are made of 20CrMnTi,HRC 55-62, class 6 precision. Main Bearings SKF, the others are of NSK.

4. Pull roll transfer at all printing units.

5 Ceramic anilox rollers with LPI arrangements within 220-600LPI which the Buyer can choose.

5. LED display of speed and finished quantity.

Lead edge feeder

1) Servo control free-pressure feeding system adopted to avoid the cardboard being pressed ,improve the pressure resistance of cardboard

2) All the baffles are adjust by electric control

3) Guide rail support the right-left baffle move precise and smoothly.

4) The feeding rollers are grinded and plated with rigid chrome, make blance rectification for running stable.

5) Feeding rollers gap adjusted by PLC and touch screen

6) First row of feeding rollers: Upper feeding roller diameter is 132 mm ,seamless steel covered with wear-resistant rubber treated by balance rectification. Down feeding roller diameter is 156 mm, seamless steel with knurling surface,treated by balance rectification.

7) Second row of feeding rollers:Upper feeding roller diameter is 86 mm with dia two 132mm feeding rings ,seamless steel pipe is plated with chrome and grinded surface,treated by balance rectification

Down feeding roller diameter is 156 mm, seamless steel pipe is plated with chrome and grinded surface,treated by balance rectification.

Bottom Printers

Pull roll transfer

a) The pull roll transfer adopts for the whole process feeding can feed the cardboard smoothly and precisely;

1) Roller undergoes grinded and plated with rigid chrome, make the balance rectification for running stable

2) Ceramic anilox roller external diameter is 330￠mm, for solid printing and high graphic printing(220-600lpi optional);

3) Single blade chamber doctoring blade system with airbag support to meter the ink volume for even inking result.

4.) Printing roller diameter: mm (including 7.2mm printing plate with liner)

5) Printing pressing roller external diameter is ￠186mm,Steel pipe is plated with rigid chrome and grinded surface.

6) Ratchet wheels fixed plate axle

7) Loading and unloading printing template, electric controlling CW/CCW rolling by foot switch

8) Printing roller Horizontal movement is controlled by PLC adjustment of +/-5mm

Automatic pneumatic lifting gear working with feeding system(Anilox roller lowers down to touch printing template during feeding and rises up to leave printing template after stopping feeding.)

9) Printing roller circular move adopts PLC, touch screen control and inverter adjustment of 360o.(running and stopping can be adjusted)

10) Automatic re-position after washing the printing plate during the printing process.

11) Automatic ink washing system.

Double Slotter ( two shafts, two blades)

1) Double shaft slotting unit consists of pre creasing wheel, first slotting, creasing wheel and second slotting

2) Creasing wheel with PU Plated for good creasing and avoiding paper crack

3) Pre creasing roller and creasing roller gap adjusted by touch screen control

4) Creasing rollers diameter:110mm,plated with rigid chrome and grinded surface,treated by balance rectification.

5) Slotting holder rollers diameter:124mm,plated with rigid chrome and grinded surface,treated by balance rectification.

6) Cast steel slotting guide plates makes slotting precise and never damage the slotting knife.

7) 9 Crsi Slotting knives

8) All the knives move and slotting holder move adjusted by PLC control

9) Slotting holder rollers gap adjusted by electric control

Die cutting unit(Independent Servo control)

Die cutter roller made of steel moulding material and plated with rigid chrome and grinded surface

1) Anvil cover roller diameter 281 mm,steel-moulding material is plated with rigid chrome and grinded surface

2) Die cutting roller and anvil cover roller gap adjust by electric control

3) Feeding roller gap adjusted by PLC and touch screen

4) The feeding rollers are grinded and plated with rigid chrome, make blance rectification for running stable.

5) Die cutting roller circular movement is controlled by PLC, touch screen control and electric numerical adjustment of 360°(running and stopping can be adjusted)

6) Depair and Maxdura anvil cover for option

7) Anvil cover repairing knife installed

8)Independent Servo driving.

Forming section

Use servo system to parallel the jumbo size paperboards to walk forward straightly. At the same time precreasing and creasing system will further precrease and crease for nice folding. Electrical fans to blow away and clear off the slotted and die cut scraps for smooth gluing and folding. This section can well match the working speed before paperboards enter the folding beams.

Folder gluer

Feeding section

1) Feeding mouth in back of die cutting unit of printer

2) Glue Spray system installed---VALCO SPRAY GLUING SYSTEM with four guns.

3) Blower install for waste cleaning

Folding section

1) Auxiliary creasing wheel in front section to ensure easy folding

2) All the transmission belts are of good quality and high wear-resistant,long time service life.

3) Convey beams lateral movement by electric control

4) Transmission belt extension can be adjusted by pheumatic system.

5) Upper and down belt speed can be adjusted to help minimize fishtail on the carton joint.

6) Vacuum suction system to make beam transference more smoothly.

7) Special disc mechanism can solve the fishtail problem effectively on the special position on the two folding beams.

Carton collection and output section

1) High speed down counting stacking, to prevent box smearing.

2) High speed plate cardboard rectification, blower to help carton dropping, pneumatic flat push to convey circularly.

3) Count-ejector unit lateral move motorized control.

4) Down stacker uses hang basket structure to transport the piled the bundles to the ground roller conveyor for strapping in the front phase. There will be an extra roller table to collect and transport the certain quantity 10pcs, 15pcs, 20pcs, 25pcs, 30pcs, 35pcs, 40pcs to the left or right strapping machine. If not in use, operator can move aide the roller table for high bundle down stacking. There will be mode switch between high bundle down stacking or low bundle roller table stacking and transportation. The extra motorized roller conveyor table can be pushed in for use or can be moved aside when high bundle is executed. The roller conveyor table height will be leveled with the hang basket programmed height.

Electric parts

Main parts

following is about printer slotter die cutter machines details download from internet

The world of packaging is vast and varied, with numerous materials and formats available to meet the needs of various businesses and industries. Corrugated boxes are among the most popular types of packaging thanks to their durability, versatility, and affordability. However, creating corrugated boxes from scratch requires specialized machinery, including cardboard box cutting machines.

Corrugated Box Making Machinery: An Overview

Corrugated box making machinery is a broad category that encompasses a range of equipment designed to transform raw materials into finished corrugated boxes. Depending on the specific needs of a business, a corrugated box making operation may require several different types of equipment, including:

1. Corrugators: The corrugator is the heart of the corrugated box making process. It consists of a series of rollers that shape and bond the liner sheets and corrugated medium together to create the signature “fluted” structure of corrugated board. Corrugators can be quite large, with some models spanning multiple stories.

2. Slitters and Scoring Machines: Once the corrugated board has been produced, it may be necessary to slit it into narrower widths or score it to allow for easier folding and shaping. Slitters and scoring machines are used for this purpose.

3. Slotting and Die-Cutting Machines: These machines are used to cut and shape corrugated board into specific box styles. Slotting machines create the flaps and slots that enable boxes to be folded and locked into place, while die-cutting machines are used to create specific shapes and designs.

4. Folder Gluers: After the corrugated board has been slit, scored, and cut, it must be folded and sealed to form a finished box. This is where folder gluers come in. These machines fold and glue the flaps of the box together, creating a secure and tight seal.

Cardboard Box Cutting Machines: An Important Component of Corrugated Box Making

While all of the above machinery is crucial to the corrugated box making process, cardboard box cutting machines are among the most important. These machines are used to precisely cut and shape the corrugated board into specific box designs and styles.

There are several different types of cardboard box cutting machines available on the market, each with its own unique features and capabilities. Some of the most common types include:

1. Flatbed Cutters: Flatbed cutters, also known as flatbed plotters, are among the most versatile and widely-used types of cardboard box cutting machines. These machines use a cutting blade mounted on a gantry to cut through the corrugated board. Flatbed cutters can create a wide range of shapes and sizes, making them ideal for producing custom boxes and packaging.

2. Rotary Cutters: Rotary cutters use a rotating cutting wheel to slice through corrugated board. These machines are known for their speed and precision, as well as their ability to create complex shapes and designs.

3. Laser Cutters: Laser cutters use a high-powered laser to cut through corrugated board. These machines offer unparalleled precision and accuracy, and are often used for creating intricate designs that would be difficult or impossible to produce with other types of cutting machines.

Choosing the Right Cardboard Box Cutting Machine

With so many different types of cardboard box cutting machines available, it can be challenging to know which one is right for your needs. The following factors should be considered when selecting a cardboard box cutting machine:

1. Box Size and Style: Different cardboard box cutting machines are designed to create different box sizes and styles. Consider the specific types of boxes you will be producing, and choose a machine that is capable of producing them.

2. Production Speed: How many boxes will you need to produce each day? Select a cardboard box cutting machine that can keep up with your production needs.

3. Precision: How precise do your cuts need to be? Laser cutters offer the highest level of precision, but may not be necessary for all applications.

4. Budget: Cardboard box cutting machines can range in price from a few thousand dollars to several hundred thousand dollars. Consider your budget carefully, and select a machine that offers the best value for your money.

Conclusion

Cardboard box cutting machines are an essential component of any corrugated box making operation. These machines allow for precise and accurate cutting and shaping of corrugated board, enabling the production of custom boxes and packaging that meet the specific needs of various businesses and industries. With so many different types of cardboard box cutting machines available, it is important to choose the right one for your needs based on factors like box size and style, production speed, precision, and budget. By investing in a high-quality cardboard box cutting machine, you can ensure that your corrugated box making operation runs smoothly and efficiently, delivering quality products to your customers time and time again.

Guangzhou HS Machinery Co., Ltd. is a company combined with R and D, production and marketing, having imported international technology, having experienced and perfect technical and service team and having exported our products to more than 80 countries. Our main products: printer slotter rotary die cutter vibration stripper auto stacker, auto folder Gluer, auto stitcher Gluer, semi auto Gluer. Our concept: satisfactory after-sales services are the start before sales. Your trust is our responsibility!