OEM Helical Gear Bevel Gear Iron Casting Parts For Motorcycle

OEM Helical Gear Bevel Gear Iron Casting Parts For Motorcycle

Quick Detail:

· Grey Iron Casting Helical Gear
· Cast iron
· Resin Sand Casting and CNC Machining
· Shot Blasting fininsh for surface treatment
· Farm Machinery

Product Description:

The production of helical gears typically involves several manufacturing techniques, depending on the desired specifications and the scale of production. Here are some common techniques used in helical gear manufacturing:

1. Gear Cutting: Gear cutting is the primary process used to produce the tooth profiles of helical gears. There are several methods for gear cutting:

   a. Hobbing: Hobbing is the most common method for producing helical gears. It involves using a specialized cutting tool called a hob, which has a series of teeth that correspond to the desired gear tooth profile. The hob is rotated while being fed into the workpiece, generating the helical gear teeth.

   b. Shaping: Shaping is another method used for cutting helical gears. It involves using a cutting tool called a gear shaper to create the tooth profiles. The gear shaper reciprocates in a vertical motion while the workpiece rotates, resulting in the formation of the helical gear teeth.

   c. Milling: Gear milling utilizes a rotating cutter to remove material and produce the gear tooth profile. In the case of helical gears, an indexing mechanism is used to generate the helix angle as the cutter traverses across the gear blank.

2. Gear Grinding: Gear grinding is employed to refine the tooth profiles and achieve higher precision and surface finish. In the case of helical gears, a special grinding wheel with a helical profile is used to grind the teeth. This process helps improve gear accuracy, reduce noise, and enhance the load-carrying capacity.

3. Heat Treatment: After gear cutting or grinding, helical gears often undergo heat treatment processes to enhance their hardness and durability. Common heat treatment methods include carburizing, quenching, and tempering. These processes help ensure the gears can withstand the required loads and provide extended service life.

4. Finishing Operations: Additional finishing operations may be performed to refine the gear's surface, remove burrs, and improve the overall quality. These operations can include deburring, polishing, or shot peening.

5. Inspection and Quality Control: Throughout the manufacturing process, helical gears undergo rigorous inspection using various measurement techniques such as coordinate measuring machines (CMM), gear analyzers, and visual inspections. This ensures the gears meet the required specifications and quality standards.

It's important to note that the specific manufacturing techniques employed for helical gears can vary depending on factors such as gear size, material, desired accuracy, and production volume. Gear manufacturers may utilize a combination of these techniques or employ specialized processes to meet specific customer requirements.

Product Specifications:

Product Applications:

Widely used agricultural machinery, petroleum machinery, mining machines, construction, automotive & truck, medical, marine, railway & train, power lines, furniture, lighting, flange, valve and pump, electronic, pipeline, etc.


FAQ

Q1. How can we get a quotation?
A: Please send the parts 2D drawing (in PDF format) and 3D model in IGS or STP format together with material, production technique, purchasing qty, etc, or provide sample to us.

Q2. What about the lead time?
A: 15-20 days for Sample making ,20 working days for mass production.

Q3. Do you have any MOQ limit for casting parts?
A: It depends on different parts. For some parts, 1 pc can be acceptable.

Q4. What is your payment term?
A: Mold: 50% payment in advance, balance after the sample approval.
B: Mass production: 30% payment in advance, 70% balance before shipment.

Q5. What is your quality control process?
A: Each casting parts will be provided with raw material report ( chemical composition and physical property), and dimension measuring report before shipment.

Q6. How about the packaging?
A: Standard wooden box package or as your customized package.

Twinkle Industrial is a professional and reliable manufacturer and exporter for OEM metal casting mechanical parts, metalwork components, and our company is located in Zhengzhou, China, and our nearest port is Qingdao or Tianjin. We have been devoted to provide better quality metal products with more competitive price, and also highly recognized by our customers from the whole world.

We mainly manufacture gray iron castings parts, ductile iron castings parts, steel castings parts, stainless steel parts, alloy steel parts and aluminium castings parts, steel forging parts, CNC machining parts, metal stamping parts, metal fabrication parts, which can be widely used in agricultural machinery, petroleum machinery, mining machines, construction, automotive & truck, medical, marine, railway & train, power lines, furniture, lighting, flange, valve and pump, electronic, etc.

We have very strict quality control procedure for each batch and we have many metalwork technologies, including sand casting, investment casting, lost foam casting, die casting, CNC machining, stamping, fabricating, etc. Our products are manufactured by ISO9001,TS16949, ASTM, AISI, DIN and GS, to ensure the quality grade and satisfy customer’s demands.

Our metal parts have already been exported to Europe - France (Marseille) / Greece (Thessalonik) /Turkey (Mersin), Africa - Nigeria (Lagos) / Ghana (Tema) / South Africa (Durban), Middle East - UAE (Jebel Ali) / Saudi Arabic (Jeddah) /Oman (Sohar), North America & Latin America - USA (Los Angel) / Mexico (Manzanillo) / Brasil (Itajai) / Argentina (Buenos Aires), etc.

Our motto is that, grow up with customer and partners, and help win the market with suitable and competitive offer, and keep business longer with good and stable quality, and expand business with all-round service, just need your first trust, then everything can be easier between us.