Product Details
Fast Heating Industrial Induction Heating Machine For Hot Forging
and Hot Forming
What is Hot Forging and Hot Forming?
Metal forging and hot forming are excellent induction heating applications. Industrial forging and hot forming processes involve
bending or shaping a metal billet or bloom after it has been heated
to a temperature at which its resistance to deformation is weak.
Blocks of non-ferrous materials can also be used.
Induction heating machines or conventional furnaces are used for
the initial heating process. Billets can be transported through the
inductor via a pneumatic or hydraulic pusher; pinch roller drive;
tractor drive; or walking beam. Non-contact pyrometers are used to
measure the billet temperature.
Other machines such as mechanical impact presses, bending machines,
and hydraulic extrusion presses are used to bend or shape the
metal.
- The approximate hot forming temperatures of the most commonly used
industrial materials are:
• Steel 1200º C • Brass 750º C • Aluminium 550º C
Induction Forging and Forming Application:
Total Forming Applications
Induction heating machines are commonly used to heat steel billets,
bars, brass blocks, and titanium blocks to the proper temperature
for forging and hot forming.
Partial Forming Applications
Induction heating is also used to heat parts such as pipe ends,
axle ends, automotive parts, and bar ends for partial forming and
forging processes.
Induction Heater Power Require depends on following factors :
|
» | Mass of work piece
| » | Material properties of work piece |
» | Temperature increase you require
| » | Heating time require |
» | Effectiveness of coil design
| » | Comprehensive full load design |
» | Any heat loss during heating process
|
The parameters of the Multifunctional Industrial Induction Heating
Machine For Metal Forging
Model | GYM-100KW (Three phase) |
work power | 340V-430V |
Maximum input current | 150A |
Output power | 100KW |
fluctuating frequency | 1-10khz |
output current | 400-4000A |
the flow rate of cooling water | 0.08-0.16Mpa 10L/Min |
water temperature protection point | 50C |
product size | main : 820x600x1060mm |
transformer : 870x430x750 mm |
net weight | main : 123kg |
transformer : 84kg |
The Induction Heating Advantage
1. When compared to conventional furnaces,induction heating
machines for forging offer significant process and quality
advantages:
2. Much shorter heating times, minimizing scaling and oxidation
3. Easy and accurate temperature temperature control. Parts at
temperatures outside specifications can be detected and removed
4. No time lost waiting for the furnace to ramp up to the required
temperature
5. Automated induction heating machines require minimal manual
labor
6. Heat can be directed to one specific point, which is highly
important for parts with only one forming area.
7. Greater thermal efficiency - heat is generated in the part
itself and does not need to be heated in a large chamber.
8. Better working conditions. The only heat present in the air is
that of the parts themselves. The working conditions are much more
pleasant than with a fuel furnace.
Our services
Pre-sale service.
- Inquiry and consulting service
- Recommend the most suitable for our customers according to their
requirements
- Sample testing support
- Working videos available
- View our factory
In-sale service.
- Strictly manufacture the machine, according to relevant technical
standards.
- Take run test, according to relevant equipment test run
regulations.
- Strictly check up the machine, before delivery
- Delivery on time.
After-sale service.
- Warranty time: 1year Warranty.
- Within warranty all parts are free for customer, any fault caused
by non-artificial reason, any quality problems such as design,
manufacture, or procedure occurs, We shall provide replacement
parts after detecting the faults.
- If any big quality problems occurs out of the guarantee period, we
will send maintenance
- Technician to provide visiting service after checking with the
customer and charge for a favorable price.
- We will provide a lifetime cost price to the buyer with the
materials and spare parts used in system operation, equipment
maintenance.
- The above mentioned are only basic aftersale service
requirements,we will make more promises related to quality
assurance and operation guarantee.
Company Profile
Founded in 1996, Guangyuan Technology (HK) Electronics Co., Ltd. is a private high-tech factory. Our factory is located in Wanjiang
District of Dongguan City in Zhujiang Delta, with convenient
transportation near No. 107 national highway and Guangshen
speedway.
We have established an R&D system. It is supported by advanced
engineers and professional workers, who are especially engaged in
researching and developing the machinery of middle or high
frequency induction heating and high frequency inverter
electrolysis and galvanization power supply. Since we owned strong
technique development capability, our factory has been insisting on
producing new product and new craftwork to assure our leading
position on technique in this field.
Under the effort of several years, our factory has produced series
of high quality products in various categories. We can also
exclusively produce these products on your requirement to meet you
need. Our middle or high frequency induction heating equipment is
produced for special voltage condition of some countries. For
instance, there is single-phase 110V, three-phase 220V induction
heating equipment for America and Japan and three-phase 415V, 440V
induction heating equipment for such southwestern Asia countries as
Malay and Thailand.
Our factory has a wholesome distribution network. Our products are
delivered to America, Europe and southwestern Asia areas. We also
built up a lot of offices to provide prompt and quick service to
our consumers.
At the beginning of our foundation, we advocated "work with honest and credit, service for ever". This slogan has deeply footed in the culture of our factory,
becoming the soul of development and management. During the process
of development, it is firmly believed that a wonderful after-sale
service is the base stone for a company's existing. Therefore, our
factory takes the thought of "creating values for costumers" as the core of our managing strategies.
Chinese companies are facing the competition and challenge from the
whole globe. Our factory will use advanced technology to provide
better after-sale service and to find a proper position in the
international market. We will hold the spirit of more professional,
advanced and perseverant to pursue the wide application of our
products in the market. We will also pursue the co-development and
advancement with our suppliers and consumers relying on
professional technology and good cooperation efforts.