Product Details
Hydraulic Quenching Induction Hardening Machine For Dods Heating
1-200r/min
Induction Hardening Machine
Hardening of steels and cast iron represents the most popular
application of induction heat treatment. Induction hardening is a
complex combination of electromagnetic, heat transfer, and
metallurgical phenomena. On the other hand, induction hardening is
an energy-efficient, in-line, heat-treatment process widely used in
the automotive industry to surface-harden these kinds of parts at
the lowest possible cost. The substitution of induction
heating/hardening for furnace heating/hardening can lead to savings
of up to 95% of energy used in heat-treating operations, in
addition to the energy savings enabled by optimization and
lightweighting of automotive powertrain components.
The three most common forms of induction hardening are surface
hardening, through hardening, and selective hardening. Depending on
the specific application, selective hardening is sometimes
considered a part of surface hardening or through hardening.
Induction hardening is accomplished by passing an alternating
current through a water-cooled copper coil that is coupled to the
part by the induced magnetic field. The alternating magnetic field
induces eddy currents that resistively heat the outer surface of
the part.
Quick Detail:
Name | Spray cooling Quenching Machine Induction Hardening Machine For
Tempering Gear | Application | Quenching |
Net weight | 900kg | Cooling method | immersion, hydrojet |
Dimension | 1100*900*2000 | Certificate | CE,SGS |
Technical Parameters
- The maximum diameter of quenching material: 300mm
- The maximum weight of the work piece: 50kg
- Work piece operating speed:1-30mm/s
- Work piece descent speed: 120mm/s
- Speed of main shaft:1-200r/min
- Motor power of main drive: 1.5kw
- Cooling method: immersion, hydrojet
- Machine Weight: 900kg
- Dimension: 1100*900*2000
- Transmission mode: mechanical rotation
Advantages of induction hardening:
- Deeper Case Depth: Induction hardening can penetrate the surface of up to 0.31 inches
(8 mm). This depends on the process of induction hardening and the
material’s properties.
- Finer Grain Size: As mentioned above, induction hardening changes the grain size on
the surface of materials. A finer grain size increases hardness
because the surface is harder to penetrate.
- Higher wear and fatigue resistance: Induction hardening improves wear resistance because the structure
of the surface layer is altered. Ferritic steels obtain a
martensitic structure, which provides improved wear resistance.
Induction hardening is a good alternative to boronizing, which is a
type of surface hardening BorTec specializes in. Induction
hardening is recommended when mechanical properties, such as
hardness, should be improved. If you’re looking for a treatment
that can also improve adhesion, resistance against abrasive wear,
good stability at high temperatures and resistance against acids,
the certified BoroCoat treatment is the better choice. However, it
depends on the area of application and other factors which
hardening technique is more suitable for your needs. Contact us if
you need any help deciding.
Our services
Pre-sale service.
- Inquiry and consulting service
- recommend the most suitable for our customers according to their
requirements
- Sample testing support
- working videos available
- View our factory
In-sale service.
- Strictly manufacture the machine, according to relevant technical
standards.
- Take run test, according to relevant equipment test run
regulations.
- Strictly check up the machine, before delivery
- Delivery on time.
After-sale service.
- Warranty time: 1year Warranty.
- Within warranty all parts are free for customer, any fault caused
by non-artificial reason, any quality problems such as design,
manufacture, or procedure occurs, We shall provide replacement
parts after detecting the faults.
- If any big quality problems occurs out of the guarantee period, we
will send maintenance
- technician to provide visiting service after checking with the
customer and charge for a favorable price.
- We will provide a lifetime cost price to the buyer with the
materials and spare parts used in system operation, equipment
maintenance.
- The above mentioned are only basic aftersale service
requirements,we will make more promises related to quality
assurance and operation guarantee.
Company Profile
Founded in 1996, Guangyuan Technology (HK) Electronics Co., Ltd. is a private high-tech factory. Our factory is located in Wanjiang
District of Dongguan City in Zhujiang Delta, with convenient
transportation near No. 107 national highway and Guangshen
speedway.
We have established an R&D system. It is supported by advanced
engineers and professional workers, who are especially engaged in
researching and developing the machinery of middle or high
frequency induction heating and high frequency inverter
electrolysis and galvanization power supply. Since we owned strong
technique development capability, our factory has been insisting on
producing new product and new craftwork to assure our leading
position on technique in this field.
Under the effort of several years, our factory has produced series
of high quality products in various categories. We can also
exclusively produce these products on your requirement to meet you
need. Our middle or high frequency induction heating equipment is
produced for special voltage condition of some countries. For
instance, there is single-phase 110V, three-phase 220V induction
heating equipment for America and Japan and three-phase 415V, 440V
induction heating equipment for such southwestern Asia countries as
Malay and Thailand.
Our factory has a wholesome distribution network. Our products are
delivered to America, Europe and southwestern Asia areas. We also
built up a lot of offices to provide prompt and quick service to
our consumers.
At the beginning of our foundation, we advocated "work with honest and credit, service for ever". This slogan has deeply footed in the culture of our factory,
becoming the soul of development and management. During the process
of development, it is firmly believed that a wonderful after-sale
service is the base stone for a company's existing. Therefore, our
factory takes the thought of "creating values for costumers" as the core of our managing strategies.
Chinese companies are facing the competition and challenge from the
whole globe. Our factory will use advanced technology to provide
better after-sale service and to find a proper position in the
international market. We will hold the spirit of more professional,
advanced and perseverant to pursue the wide application of our
products in the market. We will also pursue the co-development and
advancement with our suppliers and consumers relying on
professional technology and good cooperation efforts.