Product Details
Tempering Shaft Induction Hardening Machine For Surface or Through
Hardening
Induction Hardening
Induction hardening is a form of heat treatment in which a metal
part with sufficient carbon content is heated in the induction
field and then rapidly cooled. This increases both the hardness and
brittleness of the part. Induction heating allows you to have localized heating to a pre-determined
temperature and enables you to precisely control the hardening
process. Process repeatability is thus guaranteed. Usually,
induction hardening is applied to metal parts which need to have
great surface wear resistance, while at the same time retaining
their mechanical properties. After the induction hardening process
is achieved, the metal workpiece needs to be quenched in water, oil
or air inorder to obtain specific properties of the surface layer.
Induction tempering process aims at optimizing the toughness and
ductility of hardened workpieces.
The induction tempering is effective and precise. Induction
tempering equipment could seamlessly connect with hardening
machines that workpiece could be produced in one-stop for effective
and precise treat. Comparing with tempering in furnace, the
induction tempering could carefully control the temperature and
delivers to workpiece uniformly. The heating process is quick and
stable which safeguards the yield and quality.
Induction hardening and tempering treatment is a combination of
which work piece heat by induction to hardening temperature for
certain time and rapidly quenching, then heat again by induction
for tempering.
Induction hardening and tempering production line is generally
employed in the production of chain, threaded bar, pipe and other
workpieces. We has developed matured heating solutions that
integrates hardening and tempering process together to improve
efficiency of manufacturing.
Induction Hardening Machine
Induction Hardening Machine is used for surface hardening and
through hardening, via static hardening or scan hardening according
to different type of workpieces such as shafts, gear, coupling,
brake discs, chains, rolls, pipes, slabs, rods etc, Induction
heating allows heat to apply on particular area of the part,
precise hardening in particular zone ensures good hardening
quality.
GY Induction hardening System consists vertical, horizontal,
turntable and customized induction hardening machines. These
machines are available from small, manually loaded machines to
large, automatic hardening plants with induction convertor power
output 80kW-1000kW and wide range of frequency.
Quick Detail:
Name | Spray cooling Quenching Machine Induction Hardening Machine For
Tempering Gear | Application | Quenching |
Net weight | 900kg | Cooling method | immersion, hydrojet |
Dimension | 1100*900*2000 | Certificate | CE,SGS |
Technical Parameters
- The maximum diameter of quenching material: 300mm
- The maximum weight of the work piece: 50kg
- Work piece operating speed:1-30mm/s
- Work piece descent speed: 120mm/s
- Speed of main shaft:1-200r/min
- Motor power of main drive: 1.5kw
- Cooling method: immersion, hydrojet
- Machine Weight: 900kg
- Dimension: 1100*900*2000
- Transmission mode: mechanical rotation
Advantages of induction hardening:
Precise control over temperature and hardening depth
Controlled and localized heating
Easily integrated into production lines
Fast and repeatable process
Each workpiece can be hardened by precise optimized parameters
Induction hardening is the heating process that increases the hardness and tensile
strength of ferrous materials while induction tempering is used to
increase the toughness of iron-based alloys. Tempering is usually
performed after hardening in order to reduce some of the excess
hardness.
Our services
Pre-sale service.
- Inquiry and consulting service
- recommend the most suitable for our customers according to their
requirements
- Sample testing support
- working videos available
- View our factory
In-sale service.
- Strictly manufacture the machine, according to relevant technical
standards.
- Take run test, according to relevant equipment test run
regulations.
- Strictly check up the machine, before delivery
- Delivery on time.
After-sale service.
- Warranty time: 1year Warranty.
- Within warranty all parts are free for customer, any fault caused
by non-artificial reason, any quality problems such as design,
manufacture, or procedure occurs, We shall provide replacement
parts after detecting the faults.
- If any big quality problems occurs out of the guarantee period, we
will send maintenance
- technician to provide visiting service after checking with the
customer and charge for a favorable price.
- We will provide a lifetime cost price to the buyer with the
materials and spare parts used in system operation, equipment
maintenance.
- The above mentioned are only basic aftersale service
requirements,we will make more promises related to quality
assurance and operation guarantee.
Company Profile
Founded in 1996, Guangyuan Technology (HK) Electronics Co., Ltd. is a private high-tech factory. Our factory is located in Wanjiang
District of Dongguan City in Zhujiang Delta, with convenient
transportation near No. 107 national highway and Guangshen
speedway.
We have established an R&D system. It is supported by advanced
engineers and professional workers, who are especially engaged in
researching and developing the machinery of middle or high
frequency induction heating and high frequency inverter
electrolysis and galvanization power supply. Since we owned strong
technique development capability, our factory has been insisting on
producing new product and new craftwork to assure our leading
position on technique in this field.
Under the effort of several years, our factory has produced series
of high quality products in various categories. We can also
exclusively produce these products on your requirement to meet you
need. Our middle or high frequency induction heating equipment is
produced for special voltage condition of some countries. For
instance, there is single-phase 110V, three-phase 220V induction
heating equipment for America and Japan and three-phase 415V, 440V
induction heating equipment for such southwestern Asia countries as
Malay and Thailand.
Our factory has a wholesome distribution network. Our products are
delivered to America, Europe and southwestern Asia areas. We also
built up a lot of offices to provide prompt and quick service to
our consumers.
At the beginning of our foundation, we advocated "work with honest and credit, service for ever". This slogan has deeply footed in the culture of our factory,
becoming the soul of development and management. During the process
of development, it is firmly believed that a wonderful after-sale
service is the base stone for a company's existing. Therefore, our
factory takes the thought of "creating values for costumers" as the core of our managing strategies.
Chinese companies are facing the competition and challenge from the
whole globe. Our factory will use advanced technology to provide
better after-sale service and to find a proper position in the
international market. We will hold the spirit of more professional,
advanced and perseverant to pursue the wide application of our
products in the market. We will also pursue the co-development and
advancement with our suppliers and consumers relying on
professional technology and good cooperation efforts.