Product Details
Easy Operation Induction Hardening Machine 100% Rated Load For Gear
/ Shaft Hardening
WHAT IS INDUCTION HEATING EQUIPMENT?
Induction Heating offers a controllable and localized method of
heat without contact to the parts (components) being heated. The
heat is generated by inducing an alternating magnetic field into
electrically conductive materials. Induction Heating technology is
very low cost to run and normally creates significant costs savings
versus other traditional process heating technologies.
WHICH INDUSTRIES CAN USE INDUCTION HEATING EQUIPMENT?
The capabilities of these induction systems allow us to offer
solutions for a wide array of applications, including soldering,
brazing, heat treating, bonding, melting, crystal growing,
hardening, annealing, and shrink fitting.
We also offer induction heating equipment and high frequency
induction heaters for curing adhesives. We are able to provide
turn-key solutions from our standard product line and equipped with
a complete induction heating laboratory for testing and developing solutions for our customer’s important
processes. GY also has the ability to design and develop custom
power supplies & industrial heating machines based on
requirements specific to the customer’s application, which can be stand-alone or embedded systems.
INDUCTION HEAT TREATMENT SYSTEM
Induction heat treatment includes induction hardening, induction
tempering and induction annealing. Induction heat treatment system
combines hardening and temping process with induction heading for
high productivity and optimal treat result. Application of
induction heat treatments system are chain, bar, screw bar, tube
and pipe. Induction Annealing machines mainly be employed in
annealing of stainless steel parts,pipes, and other workpieces.
Quick Detail:
Machine tool adopting immersion and spray cooling means is sued in
combination with high and intermediate frequency induction
equipments, which is applicable to the heating and tempering for
such work pieces as shafts, gears, discs and rods. This machine
belongs to the semi-automatic induction heater adopting hydraulic
drive and electrical control, which has manual, inching and
automatic functions as required by precise positioning and easy
operation.
Model | GYPLC-1200 | GY-PLC/CNC-1500 | GY-PLC/CNC-2000 | GY-PLC/CNC-3000 |
Max heating diameter | ≤ ᴓ200mm | ≤ ᴓ350mm | ≤ ᴓ400mm | ≤ ᴓ600mm |
Max heating length | 1200mm | 1500mm | 2000mm | 3000mm |
Max clamp length | 1200mm | 1500mm | 2000mm | 3000mm |
Workpiece revolve speed | 20-120R/Min | 20-100R/Min | 20-60R/Min | 20-40R/Min |
Hardening moving speed | 2-60mm/s | 2-50mm/s | 2-30mm/s | 2-20mm/s |
Max Lifting speed | 100mm/s | 100mm/s | 100mm/s | 100mm/s |
Cooling method | diluent cooling | diluent cooling | diluent cooling | diluent cooling |
Workpiece outside diameter runout | =0.5mm | =0.5mm | =0.5mm | =0.5mm |
/Power supply | AC220V | AC220V | AC220V | AC220V |
Motor Power | 3.25KW | 3.2KW | 3.75kw | 4.25kw |
Size | 1300X1300X2500MM | 1300X1300X2800mm | 1300X1300X3200mm | 1400x1400x4800mm |
Net weight | 500KG | 550KG | 850KG | 1250KG |
Advantages of induction hardening:
Precise control over temperature and hardening depth
Controlled and localized heating
Easily integrated into production lines
Fast and repeatable process
Each workpiece can be hardened by precise optimized parameters
Induction hardening is the heating process that increases the hardness and tensile
strength of ferrous materials while induction tempering is used to
increase the toughness of iron-based alloys. Tempering is usually
performed after hardening in order to reduce some of the excess
hardness.
Our services
Pre-sale service.
- Inquiry and consulting service
- recommend the most suitable for our customers according to their
requirements
- Sample testing support
- working videos available
- View our factory
In-sale service.
- Strictly manufacture the machine, according to relevant technical
standards.
- Take run test, according to relevant equipment test run
regulations.
- Strictly check up the machine, before delivery
- Delivery on time.
After-sale service.
- Warranty time: 1year Warranty.
- Within warranty all parts are free for customer, any fault caused
by non-artificial reason, any quality problems such as design,
manufacture, or procedure occurs, We shall provide replacement
parts after detecting the faults.
- If any big quality problems occurs out of the guarantee period, we
will send maintenance
- technician to provide visiting service after checking with the
customer and charge for a favorable price.
- We will provide a lifetime cost price to the buyer with the
materials and spare parts used in system operation, equipment
maintenance.
- The above mentioned are only basic aftersale service
requirements,we will make more promises related to quality
assurance and operation guarantee.
Company Profile
Founded in 1996, Guangyuan Technology (HK) Electronics Co., Ltd. is a private high-tech factory. Our factory is located in Wanjiang
District of Dongguan City in Zhujiang Delta, with convenient
transportation near No. 107 national highway and Guangshen
speedway.
We have established an R&D system. It is supported by advanced
engineers and professional workers, who are especially engaged in
researching and developing the machinery of middle or high
frequency induction heating and high frequency inverter
electrolysis and galvanization power supply. Since we owned strong
technique development capability, our factory has been insisting on
producing new product and new craftwork to assure our leading
position on technique in this field.
Under the effort of several years, our factory has produced series
of high quality products in various categories. We can also
exclusively produce these products on your requirement to meet you
need. Our middle or high frequency induction heating equipment is
produced for special voltage condition of some countries. For
instance, there is single-phase 110V, three-phase 220V induction
heating equipment for America and Japan and three-phase 415V, 440V
induction heating equipment for such southwestern Asia countries as
Malay and Thailand.
Our factory has a wholesome distribution network. Our products are
delivered to America, Europe and southwestern Asia areas. We also
built up a lot of offices to provide prompt and quick service to
our consumers.
At the beginning of our foundation, we advocated "work with honest and credit, service for ever". This slogan has deeply footed in the culture of our factory,
becoming the soul of development and management. During the process
of development, it is firmly believed that a wonderful after-sale
service is the base stone for a company's existing. Therefore, our
factory takes the thought of "creating values for costumers" as the core of our managing strategies.
Chinese companies are facing the competition and challenge from the
whole globe. Our factory will use advanced technology to provide
better after-sale service and to find a proper position in the
international market. We will hold the spirit of more professional,
advanced and perseverant to pursue the wide application of our
products in the market. We will also pursue the co-development and
advancement with our suppliers and consumers relying on
professional technology and good cooperation efforts.