Product Details
250KW 1-10KHZ Touch Screen Induction Heat Treatment Machine For
Induction Soldering
WHAT IS INDUCTION HEATING?
Induction heating is a heat treating process that allows very
targeted heating of metals by electromagnetic induction. The
process relies on induced electrical currents within the material
to produce heat and is the preferred method used to bond, harden or
soften metals or other conductive materials. In modern
manufacturing processes, this form of heat treatment offers a
beneficial combination of speed, consistency and control. Although
the basic principles are well known, modern advances in solid state
technology have made the process remarkably simple, cost-effective
heating method for applications which involve joining, treating,
heating and materials testing.
Induction heat treating, through the highly controllable use of an
electrically heated coil, will allow you to select the best
physical characteristics for not only each metal part—but for each
section on that metal part.
THE TECHNICAL PARAMETERS OF THE INDUCTION HEATING MACHINE:
Model | GYMD-250AB (Three phase) |
Work power | 340V-430V |
Maximum input current | 375A |
Output power | 250KW |
Fluctuating frequency | 1-10KHZ |
Output current | 400-6500A |
The flow rate of cooling water | 0.08-0.16Mpa 15L/Min |
Water temperature protection point | 50C |
Product size | main : 1090x650x1610mm |
transformer : 1070x480x850mm |
Net weight | main : 258kgs |
transformer : 178kgs |
APPLICATION OF INDUCTION SOLDERING:
Induction soldering is a process in which two or more metal items
are joined together by melting and flowing a filler metal (solder)
into the joint interface.
The filler metal (solder) has a lower melting point than the
workpieces being assembled. Induction soldering heats the
workpieces in an RF (Radio Frequency) filed without making any
physical contact with the parts.
Unlike welding, induction soldering does not involve melting of the
joints. Induction Brazing, on the other hand, significantly differs
from soldering because it is performed at higher temperatures.
Induction Soldering often results in a bit weaker joint compared to
a brazed one but this is a desirable result for many applications,
especially when you work with sensitive electronics or small
components. Induction heating is a perfect solution as it allows
you to control the process of soldering and avoid thermal stress.
ADVANTAGES OF INDUCTION HEAT TREATMENT MACHINE:
Focused Heat Treat
- Surface hardening retains original ductility of core while
hardening a high wear area of the part. The hardened area is
accurately controlled in respect to case depth, width, location and
hardness.
Optimized Consistency
- Eliminate the inconsistencies and quality issues associated with
open flame, torch heating and other methods. Once the system is
properly calibrated and set up, there is no guess work or
variation; the heating pattern is repeatable and consistent. With
modern solid state systems, precise temperature control provides
uniform results.
Maximized Productivity
- Production rates can be maximized because heat is developed
directly and instantly (>2000º F. in < 1 second) inside the
part. Startup is virtually instantaneous; no warm up or cool down
cycle is required.
Improved Product Quality
- Parts never come into direct contact with a flame or other heating
element; the heat is induced within the part itself by alternating
electrical current. As a result, product warpage, distortion and
reject rates are minimized.
Reduced Energy Consumption
- Tired of increasing utility bills? This uniquely energy-efficient
process converts up to 90% of the energy expended energy into
useful heat; batch furnaces are generally only 45%
energy-efficient. No warm-up or cool-down cycles are required so
stand-by heat losses are reduced to a bare minimum.
Environmentally Sound
- The burning of traditional fossil fuels is unnecessary, resulting
in a clean, non-polluting process which will help protect the
environment.
OUR SERVICES:
Pre-sale service.
- Inquiry and consulting service
- recommend the most suitable for our customers according to their
requirements
- Sample testing support
- working videos available
- View our factory
In-sale service.
- Strictly manufacture the machine, according to relevant technical
standards.
- Take run test, according to relevant equipment test run
regulations.
- Strictly check up the machine, before delivery
- Delivery on time.
After-sale service.
- Warranty time: 1year Warranty.
- Within warranty all parts are free for customer, any fault caused
by non-artificial reason, any quality problems such as design,
manufacture, or procedure occurs, We shall provide replacement
parts after detecting the faults.
- If any big quality problems occurs out of the guarantee period, we
will send maintenance
- technician to provide visiting service after checking with the
customer and charge for a favorable price.
- We will provide a lifetime cost price to the buyer with the
materials and spare parts used in system operation, equipment
maintenance.
- The above mentioned are only basic aftersale service
requirements,we will make more promises related to quality
assurance and operation guarantee.
Company Profile
Founded in 1996, Guangyuan Technology (HK) Electronics Co., Ltd. is a private high-tech factory. Our factory is located in Wanjiang
District of Dongguan City in Zhujiang Delta, with convenient
transportation near No. 107 national highway and Guangshen
speedway.
We have established an R&D system. It is supported by advanced
engineers and professional workers, who are especially engaged in
researching and developing the machinery of middle or high
frequency induction heating and high frequency inverter
electrolysis and galvanization power supply. Since we owned strong
technique development capability, our factory has been insisting on
producing new product and new craftwork to assure our leading
position on technique in this field.
Under the effort of several years, our factory has produced series
of high quality products in various categories. We can also
exclusively produce these products on your requirement to meet you
need. Our middle or high frequency induction heating equipment is
produced for special voltage condition of some countries. For
instance, there is single-phase 110V, three-phase 220V induction
heating equipment for America and Japan and three-phase 415V, 440V
induction heating equipment for such southwestern Asia countries as
Malay and Thailand.
Our factory has a wholesome distribution network. Our products are
delivered to America, Europe and southwestern Asia areas. We also
built up a lot of offices to provide prompt and quick service to
our consumers.
At the beginning of our foundation, we advocated "work with honest and credit, service for ever". This slogan has deeply footed in the culture of our factory,
becoming the soul of development and management. During the process
of development, it is firmly believed that a wonderful after-sale
service is the base stone for a company's existing. Therefore, our
factory takes the thought of "creating values for costumers" as the core of our managing strategies.
Chinese companies are facing the competition and challenge from the
whole globe. Our factory will use advanced technology to provide
better after-sale service and to find a proper position in the
international market. We will hold the spirit of more professional,
advanced and perseverant to pursue the wide application of our
products in the market. We will also pursue the co-development and
advancement with our suppliers and consumers relying on
professional technology and good cooperation efforts.