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100KW Medium Frequency Electromagnetic Induction Heating Machine
Induction Heating:
Electromagnetic induction heating, or called induction heating, is a method of heating conductive materials such as metals. It is mainly used for metal hot induction forging, induction heat treatment, induction welding, and induction melting. As the name implies, induction heating is using the electromagnetic induction method to heat the material to generate electricity inside, relying on the energy of these eddy currents to achieve the induction heating purpose. The basic composition of an induction heating system includes an induction coil, AC induction heating power supply, and workpiece. The coils can be made into different shapes depending on what is being heated. The coil is connected to an induction heating power supply, which provides alternating current to the coil. The alternating current flowing through the coil creates an alternating magnetic field through the workpiece, which generates eddy currents to heat the workpiece.
Power Requirements:
The power required to heat your workpiece depends on:
After we determine the power needed to heat your workpiece we can select the correct induction heating equipment taking the coil coupling efficiency into consideration.
The parameters of the DSP Touch Screen 100kw Induction Heating Machine 380V 3Phase For Gear Hardening
Model | GYMD-100AB (Three phases) |
Work power | 340v-430v |
Maximum input current | 150A |
Output power | 100KW |
Fluctuating frequency | 1-10KHZ |
The flow rate of cooling water | 0.15-0.3Mpa 10L/Min |
Water temperature protection point | 40C |
Product size | main:874x520x1100 mm |
transformer :870x430x750 mm | |
Net weight | main: 115 kg |
transformer: 76.5 kg |
The advantages of the DSP induction heating machine:
Low energy consumption. The actual billet heating thermal efficiency of induction melting furnaces and induction diathermy furnaces can reach 65% to 75%, while flame furnaces and various chamber furnaces are only about 30%.
This type of induction heating furnace does not need the necessary
preheating process of coal furnaces, gas furnaces, and resistance
furnaces, etc. It is easy to use and easy to operate. It can work
continuously for a long time and can be started or stopped at any
time according to needs. It can be fully manual or fully automatic.
Or semi-automatic work, you can have an absolute advantage in
production scheduling.
There is no need to heat the workpiece as a whole. Local heating
can be selected, so the power consumption is small, the deformation
of the workpiece is small and the heating speed is fast, which can
make the workpiece reach the required temperature in a very short
time so that the surface of the workpiece can be oxidized and
decarburized It can be used for heating or heat treatment of steel,
tungsten, molybdenum and other steel materials such as aluminum,
titanium, zirconium, and niobium with strong chemical activity.
Induction heating equipment on the production line, which is easy
to realize the automation and mechanization of the production line,
easy to manage, can effectively reduce transportation, save
manpower, and improve production efficiency.
Induction heating also has the advantages of a high utilization
rate of electric energy, environmental protection and energy
saving, safety and reliability, and a good working environment.
Safety, “Green Operation” and Ease of Operation
Three words: Eliminate Open Flame. That’s enough reason alone for
many companies to make the switch to induction. Combine that with
eliminating smoke, waste heat, and noxious emissions, and you have
a solution to improve your workplace conditions.
Many companies also have objectives for “Green Operation”. Induction heating does not burn traditional fossil fuels and does not pollute the environment. Induction heating is incredibly simple to operate. Your operator’s skill is no longer going to be the critical factor for the quality of your parts! Whether you use pre-set programs, closed-loop temperature control, or a PLC, an induction system can produce quality, consistent parts, with no dependency on your operator’s skill.
About GY
GY had developed 27 years of research and is committed to providing customers with all kinds of medium frequency, high frequency, super audio frequency, ultrahigh frequency induction heating equipment, and automation equipment. We provide solutions for project planning, development, design, manufacturing and comprehensive after-sales service according to your needs. One-stop solutions for customer heat treatment needs.The latest DSP+FPGA all-digital control system products provide more professional, more accurate solutions and personalized high-quality products for many users on the road of innovation, transformation and transformation breakthroughs.
From 1996, devoted
For more than 20 years, GY has always been adhering to the company
philosophy of innovation, adherence to quality and excellent
operation. A single R&D office researches a single product.
After more than 20 years of hard work, it has developed steadily.
The current equipment users cover many industries such as
manufacturing, electric power and nuclear power, government science
reform, university scientific research, and special military
industry. In view of the different voltage levels in some
countries, the company has developed special input voltage
induction heating equipment for different frequency parameters. For
example, the input voltage suitable for use i n the United States,
Japan and other countries is single-phase 110V, three-phase 110V,
three-phase 220V, and three-phase 480V. Heating equipment and
heating equipment with an input voltage of three-phase 415V and
three-phase 440V are suitable for use in Southeast Asian countries
such as Malaysia, Australia and Thailand Inheritance build trust.
Inherit and build trust
Made in China is facing global competition and challenges. To find
a suitable position in the international and domestic markets and
open up a larger market, we must use more advanced technology and
good after-sales service to improve ourselves. We will always be
committed to the application and promotion of GY series products in
the market with the spirit of pursuing professionalism, excellence
and perseverance, and seek cooperation with suppliers, agents and
users with professional technical support and good business
collaboration, common development and progress.