100T Industrial Automation Precision Sheet Metal Large Bending Machine

Brand Name:Star Power

Certification:CU,ISO

Model Number:100T-4000MM

Minimum Order Quantity:1 set

Delivery Time:1 month

Payment Terms:L/C, D/A, D/P, T/T, Western Union, MoneyGram

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Foshan Star Power Technology Co.Ltd

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Location: Foshan Guangdong China

Address: Room 803B,Building T12,No.1 Wizdom Road, Wizdom New Town,Foshan City,Guangdong Province.

Supplier`s last login times: within 44 hours

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Product Details Company Profile

Product Details

100T Industrial Automation Precision Sheet Metal Large Bending Machine

The technical parameters of large bending machines have a crucial impact on the processing effect, which is mainly reflected in the following aspects:
1.Pressure:
The pressure magnitude of large bending machines directly determines the maximum thickness and strength of the sheet metal it can bend. Strong pressure can easily handle thick and sturdy sheet metal. Insufficient pressure may lead to the inability to complete the bending of thick sheets, or inaccurate bending angles, and the surface of the sheet metal may have cracks or wrinkles. For example, in shipbuilding, thick ship plates need to be bent. If the pressure of the large bending machine is insufficient, the bending requirements for the ship structure cannot be met.
The stability of the pressure is also very important. Unstable pressure may result in inconsistent bending effects of the processed parts in the same batch, affecting the consistency of product quality.
2.Workbench length and width:
A workbench that is long and wide enough can accommodate and support larger-sized sheet metal, facilitating comprehensive and stable bending operations on large sheet metal. If the workbench size is too small, it may not be able to provide uniform support for large sheet metal, resulting in sheet metal deformation during the bending process and affecting the bending accuracy. For instance, in large-scale steel structure processing, a wide workbench can ensure the stability of long steel beams during bending.
The flatness of the workbench also affects the processing effect. An uneven workbench will cause uneven force on the sheet metal during bending, resulting in a deviation in the bending angle.
3.Opening height:
Large bending machines with a larger opening height can accommodate thicker sheet metal and larger-sized molds, thereby achieving complex and large-sized bending shapes. Insufficient opening height will limit the processing capacity of large bending machines and prevent the handling of thick sheet metal and the application of special molds.
A suitable opening height can also facilitate the replacement and adjustment of molds, improving processing efficiency.
4.Slide stroke:
The slide stroke determines the depth and angle range of the bending. A sufficiently long slide stroke can achieve larger angles and depths of bending to meet diverse processing requirements. Insufficient stroke may lead to the inability to achieve certain specific bending shapes and angle requirements.
The precision control of the slide stroke can ensure the consistency and accuracy of each bending.
5.Control accuracy:
A high-precision control system is crucial for large bending machines. It can precisely control parameters such as the bending angle, pressure, and stroke, ensuring that the bending accuracy of large sheet metal reaches the micron level and meeting the strict requirements of high-end manufacturing industries such as automobiles and aerospace.
Precise control can also reduce material waste and the reject rate.
6.Speed:
Reasonable setting of the bending speed can balance processing efficiency and processing quality. Excessively fast speed may cause problems such as thermal deformation and stress concentration in large sheet metal during bending, affecting the bending accuracy and sheet metal performance. Too slow a speed will reduce production efficiency and increase production costs.
In conclusion, the various technical parameters of large bending machines must be coordinated and matched to ensure high-quality, high-precision, and high-efficiency bending effects when processing large sheet metal.

Specifications:

Process term	Process introduction	machine	Machine size	floor space		power (Kw)
Process term	Process introduction	machine	Machine size	Length(m)	Width(m)	power (Kw)
Process 1	Steel Coil Laser cutting	Laser cutter line	12000x2600x1950mm	17	2.6	45
Process 2	Sheet welding for Saving Material	Straight Seam Welding Machine	1400x1100x2000mm	1.4	1.1	0.4
Process 3	Sheet Grinding for Saving Material	Sheet Grinding Machine	2250x1550x1800mm	2.3	1.6	3.2
Process 4	Punching of water hole	Deep throat Press machine/J21S-40T	1500x1200x2000mm	1.5	1.2	4
Process 5	Punching for Prebending	Deep throat press machine/J21S-63T	1700x1400x2200mm	1.7	1.4	4
Process 6	Press the water line	Bending machine/30T-1600MM	2600x1400x2000mm	2.6	1.4	3
Process 7	Bending of the sink base	Bending machine/63T-2500MM	2800X1700X2350MM	2.8	1.7	5.5
Process 8	Press arc & bottom corner	Two-In-One Integrated Rolling Seam&Corner Pressing Machine	1300x750x2000mm	1.3	0.75	2.3
Process 9	Welding for vertical seams and bottom corner	CNC Welding Special Machine	1400x1100x2000mm	1.4	1.1	0.4
Process 10	Round corner Of vertical seams grinding (Inside)	Grinding Machine For Round corner Of vertical seams	2550x850x2200mm	2.6	0.85	2.3
Process 11	Repair the Panel's missing corners	CNC Welding Special Machine(for panel repair)	1100x850x1450mm	1.1	0.85	0.4
Process 12	CNC Welding For Panel's Inner Edge	Multi-Axis CNC Welding Special Machine (For panel's inner edge)	1700x1400x1600mm	1.7	1.4	1.3
Process 13	Grinding for the sink's panel	Grinding machine (Abrasive belt type)	2500x1400x1700mm	2.5	1.4	3
Process 14	Grinding for the sink's panel(mirror surface)	Grinding machine	3000x1400x1700mm	3	1.4	3
Process 15	Painting For Sink Bottom Back Side	Manual painting equipment	2200X1800X1600mm	2.2	1.8	4.5
Process 16	Drying after Painting	Drying Oven	13000X1000X1600mm	13	1	30
Total floor space(Includ spaced distance and transportation route):>65m(Length)x 10m(Width)

Process flow	Equipment name	Specific machine name
Cutting	Laser cutting	Customizable
Seam and corner pressing	Seam and corner pressing machine	Seam pressing machine, Corner pressing machine, Integrated seam and corner pressing machine
Stamping	Stamping machine	Punching of water hole,Punching of Prebending
Bending	Bending machine	Bending to form the bowl shape, Press the water line
Welding	Welding machine	CNC fillet welding machine, CNC corner mending welding machine, seam welding machine, CNC planar welding machine, Press arc & bottom corner,
Grinding and polishing	Grinding and polishing machine	Automatic Grinding for the sink's panel(Rough Polishing),Automatic Grinding for the sink's panel(Fine Polishing), Round corner Of vertical seams grinding (Inside)

Advantages:

Company Profile

Founded in 1966, Foshan Star Power Intelligent Machinery Company Ltd., being formerly affiliated to the Department of Machinery of Guangdong Province,is a manufacturer with the experience in the manufacturing of the turning lathe and general mechanical equipment for more than 50 years.In the early period,the company mainly manufactured the general mechanical equipment,such as the turning lathe and gear shaper, with the precision achieving the leading level in China;in 1988,the company introduced the German technology and then developed the first metalware polishing equipment,cleaning line,and cutting,winding and flanging machine in China.Now the company's products have been well sold to more than 50 countries and regions worldwide,and have won deep favor from our customers.

The company is devoted to the R & D, manufacturing and sales of the polishing equipment and complete-set automatic manufacturing equipment for the industry of metalware,automobile parts and accessories,food machinery,medical apparatus and instruments,and hardware all the time.In 2006,the company developed the disc-type multi-position automatic polishing machine, making a leading step in the automatic polishing machinery field;in 2012,the company developed automatic metalware drawing line;in 2014, the company developed the production line for laser blanking of metalware;in 2015,the company developed the straight-line automatic polishing machine and spinning machine;and in 2017, the company had the intelligent punching machine, and special shape machining and polishing equipment .

The company attaches very high importance on the talents and scientific research.It has more than 230 employees,including 39 technical R & D personnel, and owns the plant covering the land area of more than 50,000m². Now the company has more than 160 domestic and foreign advanced manufacturing and machining equipment and test equipment, including large-sized guideway grinder from Germany,hobbing machine lathe from UK,spline hobbing machine lathe from Italy,milling machine from France,large-sized coordinate boring machine,vertical machining center, universal tool maker's microscope,and large-sized tool maker's microscope.The company has introduced the advanced international corporate management philosophy and diversity management model, and has become a hi-tech enterprise integrating product innovation, development,manufacturing and sales with the import and export right. The company leads the innovation trend in the industry and keeps the long-term healthy,stable and high-speed growth.The polishing mechanical equipment of the company accounts for more than 70% of domestic market share for similar products,and the overseas market sales account for 30% of total sales of the company.The company has won multiple awards by depending on the mechanical development and manufacturing experience and exquisite techniques for more than 50 years as well as the experience in the utensil machining and polishing for more than 30 years.For example,2MB4140 semi-automatic polishing machine won Zhaoqing City Science and Technology Progress Award and Guangdong Province Excellent New-Product Award in 1992.Multiple products have been granted with the national invention patents and are granted with CE certification.The company has passed ISO9001:2000 certification.

The company embraces the tenet of " good faith and cooperation for win-win ",and provides the " three-guarantees " service for our products.With high quality and excellent services,our products have won the recognition and trust in the markets at home and abroad.We look forward to sincerely cooperating with you,so as to create a better future!