131pcs Metric Thread Repair Kit HSS Drill Helicoil Kit mm M5 M6 M8 M10 M12

131pcs Metric Thread Repair Kit, HSS Drill Helicoil Kit mm M5 M6 M8 M10 M12

Installation tool

• ALL-IN-ONE KIT: This 131-piece thread repair tool kit by Orion Motor Tech includes bits, taps, and inserts in the 5 most needed Metric sizes: M5, M6, M8, M10, and M12

• PURPOSE BUILT: The installation tools in this helicoil kit are constructed from high-speed steel for superior handling while the inserts are heated-treated 45# steel for greater strength and longevity in place

• WIDE APPLICATION: Our drill and tap set is ideal for restoring stripped or damaged internal threads as well as for performing maintenance work to protect any threads from wear and tear

• EASY TO USE: The convenient carrying case holds and organizes all the parts for easy transport and storage between jobs; on the site, the drill bits quickly create room for the installation tools to smoothly fit the inserts that repair your old threading; the breakoff tools clean things up for use

Installation steps

1. Drilling
The drill should be drilled with the size of do in the table. The depth of the drill should be greater than or equal to L. Be careful not to drill the hole into a cone shape. Do not use a drill with severe wear. Do not drop the chips into the place that may cause damage. After drilling, the countersinking with deburring properties is allowed, and the depth of the countersinking should not exceed 0.5. Excessive countersinking is not conducive to the installation of wire thread inserts.

2. Tapping
Select the special tap taps for ST wire thread inserts with corresponding thread specifications. The length of the tapping must exceed the effective thread depth of the wire thread inserts. All through holes must be tapped. The accuracy of the tapping will directly affect the tolerance of the final standard internal thread. With, according to the accuracy of the required internal thread, the tapping method and lubrication method should be selected appropriately, and the blind hole should be tapped with appropriate force to prevent the tap from breaking. After tapping, the threaded bottom hole must be cleaned. The compressed air spray gun can be used for cleaning. The blind hole can also be cleaned with a long spray gun with radial holes, which can be cleaned from bottom to top, or can be cleaned by direct cleaning.

3. Installation
When using a manual installation tool to install the wire thread insert, put the wire thread insert into the installation wrench, insert the mounting handle into the mandrel groove and turn the handle of the installation wrench so that the wire thread insert is screwed into the threaded bottom hole through the guide thread on the installation wrench, and Leave 0.5 to 0.75 turns of empty thread away from the surface of the base body. A small amount of wire thread inserts or coarse thread thread inserts of 14*2 or more can be installed with "T" type slotting or threaded head recommended tools for installation, but be careful not to apply a large axial force on the wire thread insert mounting handle. Prevent "random deduction". Electric or pneumatic installation wrenches can be used in assembly line assembly or where quick installation of wire thread inserts is required, but they must be operated skillfully to avoid wear of thread inserts and bottom holes. After the wire thread insert is installed, the corresponding level of plug gauge can be used to test the accuracy grade of the standard internal threaded hole formed, except for the locking wire thread insert.

4. Break the mounting handle
When passing through the hole, the wire thread insert mounting handle should be broken. Generally, use a breaker to align the mounting handle and use a hammer of about 200g to remove it. For coarse thread thread inserts above 18*2.5 and 14* For threaded thread inserts with fine teeth above 1.25, the mounting handle can be removed by bending up and down with needle-nose pliers.

Installation inspection

After the wire thread insert is installed, the threaded hole tolerance zone depends on the profile manufacturing tolerance of the wire thread insert and the thread tolerance zone of the wire thread insert mounting hole. The former is controlled by the wire thread insert manufacturer, and the latter mainly depends on the tapping of the wire thread insert mounting hole. The wire precision usually forms 6H grade. When the precision is high, it can reach 5H and 4H tolerance bands. The unified thread standard is 2B and 3B. Corresponding level plug gauges can be used to detect the thread of the bottom hole.

Parameter

It is widely used in aerospace components, locomotive, high-voltage electrical appliances, automotive power, wind power, nuclear power, communication and electrical industries.

• Drill out damaged thread using correctly sized drill-bit(supplied)
• Tap re-drilled hole using tap supplied
• Load coiled insert into applicator
• Screw coil into casting
• Using lug breaking tool,break off tang on insert
• Thread is repaired and ready to use

Why Choose Us?

1. A factory with more than 20 years' experience in manufacturing of Thread Inserts.
2. Competitive pricing & military quality.
3. Quick replies to quotations and requests for information.
4. Timely deliveries, rich experience in IMP and EXP.
5. Advanced R & D center, more than one thousand types of threaded inserts and tools.
6. Strict quality control system, passed the SGS and ISO9001: 2015.
7. Comprehensive after-sales support and troubleshooting.
8. Famous brands in China.
9. High quality enterprises in the region.

Xinxiang Flight Fastener Co., Ltd. is a professional manufacturer engaged in the design and manufacture of Thread Inserts, Self-Tapping thread inserts and other threaded fasteners. National high-tech enterprises. The company has independent technology development strength, advanced design level, automatic production equipment and high-precision detection equipment. Professional to provide customers with Thread Inserts, Self-Tapping thread inserts and other threaded fastener product design and use of the whole process of technical support. The company has passed ISO9001:2015 quality system certification. "AVIC-FLIGHT" brand was awarded the certificate of "famous brand in China" by China product quality evaluation center. The company has obtained more than 15 utility model patents and 12 software copyrights.

The company has more than 70 sets of processing equipment, mainly automatic equipment. The products are widely used in communication base station cooling device, automobile power transmission system, aerospace, aircraft, ship, wind power transmission system, national power grid transmission equipment, communication electronic equipment, medical equipment, heavy engineering machinery equipment, semiconductor high-end equipment and other fields.

The company can produce Thread Inserts products that meet the corresponding standards according to customer requirements. It can be produced according to MS21209, DIN8140, N926, ITN32760, MO-44421 and other standards.

The company's Thread Inserts cover Free running and Screw lock thread specifications in metric and English systems.Thread Inserts can be plated with Cd, Ag, Zn, Sn, green, red, blue and dry film lubrication. Self-Tapping inserts cover 302 / 303 and 307 / 308 thread specifications in metric and English systems. The materials are stainless steel 1.4305 (303), stainless steel 1.4301 (304), stainless steel 1.4401 (316), brass. Case hardened steel, zinc plated yellow chromed or zinc plated blue passaged.The company can produce 60 million pieces of inserts with various specifications every year, and provide all kinds of auxiliary tools.

Integrity management, scientific and technological innovation, and customers grow together to create brilliant.