Customized Variable Speed Gear Reducer Small Horizontal Cycloidal Pinwheel

The cycloidal pinwheel reducer is a novel transmission device that applies the principle of planetary transmission and adopts the meshing of cycloid pin teeth. The entire transmission device of the cycloid reducer can be divided into three parts: the input part, the deceleration part, and the output part. A double eccentric sleeve with a dislocation of 180° is installed on the input shaft, and two roller bearings called swing arms are installed on the eccentric sleeve to form the H mechanism and the center hole of the two cycloidal wheels is the upper swing arm bearing of the eccentric sleeve The raceway, and the cycloidal wheel meshes with a group of annularly arranged needle teeth on the needle gear to form an internal meshing deceleration mechanism with a tooth difference of one tooth (in order to reduce friction, in a reducer with a small speed ratio , with needle sleeves on the needle teeth).
use
The cycloidal pinwheel reducer adopts the principle of cycloid pin-tooth meshing and planetary transmission, so it is usually called a planetary cycloid reducer. The planetary cycloidal pinwheel reducer can be widely used in petroleum, environmental protection, chemical industry, cement, transportation, Textile, pharmaceutical, food, printing, hoisting, mining, metallurgy, construction, power generation and other industries, as a drive or deceleration device, the machine is divided into horizontal, vertical, biaxial and direct-connected assembly methods. Its unique stable structure can replace ordinary cylindrical gear reducers and worm gear reducers in many cases. Therefore, planetary cycloid reducers are widely used in various industries and fields, and are generally welcomed by the majority of users. [1]
Conditions of Use
1. The cycloidal pinwheel reducer is allowed to be used in the occasion of continuous working system, and it is allowed to run in both forward and reverse directions at the same time. Some models of cycloid reducer only allow one-way rotation. 2. The rated speed of the input shaft is 1500 rpm. When the input power is greater than 18.5 kW, it is recommended to use a 960 rpm 6-pole motor. 3. The working position of the horizontally installed cycloid reducer is the horizontal position. The maximum horizontal inclination angle during installation is generally less than 15°. When it exceeds 15°, other measures should be taken to ensure sufficient lubrication and prevent oil leakage. 4. The output shaft of the cycloid reducer cannot be subjected to large axial force and radial force, and other measures must be taken when there is a large axial force and radial force.
lubricating
1. The horizontal cycloid reducer is lubricated by oil pool under normal conditions, and the oil level can be kept in the middle of the oil window. When the working conditions are harsh and the ambient temperature is high, circulating lubrication can be used.
2. The cycloid reducer is generally lubricated with 40# or 50# mechanical oil at room temperature. In order to improve the performance of the reducer and prolong the service life of the cycloid reducer, it is recommended to use 70# or 90# extreme pressure gears Oil, lubricating oil should also be reconsidered when working in high and low temperature conditions. 3. The vertical installation of the planetary cycloidal pinwheel reducer should strictly prevent the oil pump from being cut off to avoid damage to the parts of the reducer.
4. When refueling, you can unscrew the ventilation cap on the upper part of the base to refuel. When draining oil, unscrew the drain plug at the bottom of the base to drain the dirty oil. The reducer is shipped without lubricating oil inside.
5. After the first refueling operation for 100 hours, the new oil should be replaced, (and the internal dirty oil should be washed clean) and then continue to work, and it should be replaced every six months (8-hour working system). If the working conditions are bad, the oil change time can be shortened appropriately. Practice has proved that frequent cleaning and oil change of the reducer (such as 3-6 months) plays an important role in prolonging the service life of the reducer. Lubricating oil should be replenished frequently during use.
6. The factory reducer has been lubricated and replaced every six months. The grease adopts aluminum disulfide-2# or 2L-2# lithium-based lubricating grease.
Install
1. When installing couplings, pulleys, sprockets and other connecting parts on the output shaft of the cycloid reducer, the direct hammering method is not allowed, because the output shaft structure of the reducer cannot withstand the axial hammering force. The coupling can be pressed into the coupling by screwing the screw in the threaded hole of the shaft end.
2. The shaft diameter of the output shaft and the input shaft should be matched with GB1568-79.
3. The lifting ring screws on the reducer are only used for lifting the reducer.
4. When installing the reducer on the foundation, the elevation of the installation center line of the reducer, the levelness and the related dimensions of the connected parts should be calibrated. The concentricity of the alignment shaft should not exceed the range allowed by the coupling.
5. When calibrating the reducer, it can be done with steel pads or cast iron pads. The height of the pads does not exceed three, and it can also be done with wedge iron, but after the reducer is calibrated, it should be replaced with a flat pad.
6. The configuration of the pads should avoid causing the deformation of the body, and should be arranged symmetrically on both sides of the foundation bolts, and the distance from each other can be enough to make the water slurry flow freely during irrigation.
7. The irrigation of cement slurry should be dense, and there should be no air bubbles, voids and other defects.
Cycloidal pinwheel reducer torque = 9550 × motor power ÷ motor power input revolutions × speed ratio × efficiency (65%-75%)

1.Why choose us?

A.*professional technical support *reliably low price *trusted quality control

2.Is OEM or ODM acceptable?

A.Yes. Detailed blueprint and specifications are needed for pricing and sampling.

3.Would you have a discount if l have a large order?
A:Yes we could offer different discount according to your order quantity.

4.What is the payment term?

A.30% deposit before production and the balance before the goods delivered to departing port. T/T or L/C acceptable.

Q: What’s your MOQ?

A: No MOQ threshold of order quanitty.We can produce one set for your testing.

6.What is the warranty period?

A.One year after arrival of the goods at the destination port.

Henan Dongtai Gear Co., Ltd. was founded in 1994. It’s a high-tech enterprise which can design and manufacture all kinds of gear reducers; The special reducer is non-standard design and customized.

Our main products are H & B series heavy-duty industrial gearbox, ZDY、ZLY、ZSY、ZFY series hard tooth surface cylindrical gear reducer; DBY/DCY/DFY/DCYK series hard tooth surface bevel gear reducer; QY, ZQ, ZSC series crane special reducer; R series helical gear reduction motor, F series parallel shaft helical gear reduction motor, K series spiral bevel gear reduction motor, S series helical gear worm gear reduction motor;0.5T-20T electric hoist reducer and various of shaft parts. We have the company's unique patent product which is anti-seepage oil reducer (The patent number: 200420003269.7). The product completely solves the problem of oil leakage of gear reducer which has plagued the industry for many years. The products have been sold to nearly 30 provinces, cities and autonomous regions in China, at the same our products are matched with more than 30 large crane factories in the industry. The company has excellent equipment, perfect process equipment, strong technical force, advanced testing instruments and complete testing means. The company undertakes the production and development of various standard and non-standard gears, and we have has passed ISO9001:2001 Quality System Certification.

The company is willing to provide the high quality, low price, high quality service business, the principle of contract and credit, the enterprise spirit of unity, development and innovation, to go hand in hand in economic construction, support each other and create a brilliant future together with friends.