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Industrial Pulse Jet Bag Filter Bag Dust Collector Dust Removal
product description
Fabric filters, also known as Baghouses, are used to filter dust
and particulate from a gas stream. This type of filter is the
most common form of abatement equipment in the world, with
literally hundreds of thousands of installations. Fabric filters
come in all sizes ranging from small bin vent collectors to very
large dust collectors that can handle a million cubic feet per
minute (cfm) of air or gas, or more.
Xinchen FMQD-III (PPC, PPW) air box pulse bag filter is a dust
removal equipment designed on the basis of FMQD-II to meet the
needs of more users with large dust processing capacity and high
concentration. While increasing the intensity of dust removal and
improving the efficiency of dust removal, it also expands the scope
of application of the bag filter. Xinchen FMQD-III (PPC, PPW) air
box pulse bag filter is mainly used as dust removal equipment in
building materials industries such as crushers, dryers, coal mills,
raw meal mills, cement mills, and packaging machines. It can also
be used as a metallurgical, Dust recovery and dust collection in
industrial and mining enterprises such as machinery, chemical
industry, papermaking industry, etc.
Techinal parameters
model | PPC32-3 | PPC32-4 | PPC32-5 | PPC32-6 | PPC64-4 | PPC64-5 | PPC64-6 | PPC64-7 | PPC64-8 | |
Handling air volume (m3/h) | 6900 | 8900 | 11160 | 13390 | 17800 | 22300 | 26700 | 31200 | 35700 | |
Filtration wind speed (m/min) | 1.2-2.0 (select different purification filter wind speeds according to different dust points) | |||||||||
Total filtration area (m2) | 93 | 124 | 155 | 186 | 248 | 310 | 372 | 434 | 496 | |
Net filtration area (m2) | 62 | 93 | 124 | 155 | 186 | 248 | 310 | 372 | 434 | |
Number of dust collectors (units) | 3 | 4 | 5 | 6 | 4 | 5 | 6 | 7 | 8 | |
Total number of filter bags (bars) (pcs) | 96 | 128 | 160 | 192 | 256 | 320 | 384 | 448 | 512 | |
Dust collector resistance (Pa) | 1470-1770 | |||||||||
The dust collector is subjected to negative pressure (Pa) | 5000 | |||||||||
Imported gas dust concentration (g/m3) | <200 | <1000 | ||||||||
Exhaust gas dust concentration (g/m3) | <0.1 | |||||||||
Ash pressure Shrink air | Pressure (Pa) | (5-7)×105 | ||||||||
Air consumption (m3/min) | 0.27 | 0.37 | 0.46 | 0.55 | 1.2 | 1.5 | 1.8 | 2.1 | 2.4 | |
Pulse valve | amount) | 3 | 4 | 5 | 6 | 4 | 5 | 6 | 7 | 8 |
Specifications (inches) | 1-1/2′′ | 2-1/2′′ | ||||||||
Poppet valve (with cylinder) | amount) | 3 | 4 | 5 | 6 | 4 | 5 | 6 | 7 | 8 |
Specification (mm) | Lifting valve plate diameter Φ460, cylinder diameter Φ63 | Lifting valve plate diameter Φ595, cylinder diameter Φ100 | ||||||||
Star unloading device YJD-16 | Feeding port 300×300, height 400mm, speed 41r/min, gear motor power 1.5kW, output 39.4m3/h | |||||||||
Screw conveyor | specification | no N/A | Diameter Φ300, output 30m3/h (filling rate Φ=0.7) | |||||||
Reducer | no N/A | Model XWD2.2-5-1/59, power 2.2kW | ||||||||
Filter bag specifications and materials | Diameter × length Φ130×2450, polyester needle felt weight 450g/m2, use temperature 120°C | |||||||||
Insulation area (m2) | 26.5 | 34 | 41 | 48.5 | 70 | 94 | 118 | 124 | 166 | |
Total weight of equipment (approximate value) (Kg) | 3110 | 4400 | 5700 | 7000 | 8940 | 10750 | 12570 | 14380 | 16200 |
Note:
1. The net filtration area in the table refers to the filtration
area when a room is cleaned. The total weight of the equipment does
not include the weight of the insulation layer.
2. The gas consumption in the table refers to the situation of
centralized gas supply in the factory. If a separate air compressor
is set, the gas consumption in the table is multiplied by 1.3.
working principle
PPC series air box pulse bag filter consists of upper box body,
middle box body, lower box and ash head, ladder, platform, gas
storage tank, pulse valve, dragon frame, screw conveyor, ash
unloading valve, electrical control cabinet, air The press and
other components are made according to standards. The wiring
position of the incoming terminal is set according to the user's
requirements. For the wiring terminal, see the instruction manual
of the electrical controller.
Under the action of the main fan of the system, the dust-containing
gas enters the pre-collection chamber of the dust collector from
the dust inlet of the PPC type air box pulse bag filter. The
dust-containing gas flows into the ash hopper under the impact of
the baffle, and the flow rate decreases at the same time. Slow,
under the action of inertia and the weight of the dust, the coarser
dust particles directly fall into the ash hopper and are discharged
from the ash discharging mechanism, which plays a role of
pre-collection. The clean gas after passing through the filter bag
enters the upper box and flows into the air outlet and is
discharged.
The body of the air box pulse bag filter is divided into several
box areas, and there is a lifting penalty driven by a cylinder on
the side outlet pipe of each box. When the filter bag of the air
box pulse bag filter works for one cycle, the ash cleaning
controller will send a signal, the poppet valve of the first box
room starts to close and cut off the overflow gas, and the pulse
valve of the box room opens to a value greater than 0.4Mpa.
Compressed air rushes into the clean air chamber to clear the dust
on the filter bag; when this action is completed, the poppet valve
reopens, the box re-filters, and all the dust removal actions are
completed according to the above procedures one by one.
Xinchen FMQD/PPC series air box pulse bag filter can provide users
with different room numbers and different bag numbers PPC32, PPC64,
PPC96, PPC128 and other specifications according to the user's
different cleaning field conditions. You can choose according to
the following parameter table. If you need technical support, you
can call Xinchen service hotline: 0317-8046444. After explaining
your cleaning site conditions and needs to our professional and
technical personnel, we will provide free Provide you with a safer
and reasonable dust removal solution