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Desk-Top Battery Pack Tab Spot Welder Capacitive Discharge Spot
Welding Machine Driven By Compressed Air
Features
1, The requirements on the power grid are low and do not affect the
power grid. The capacitor is charged through a low-power
transformer first, and then the workpiece is discharged and welded
through a high-power resistance welding transformer. Therefore, it
is not easily affected by the fluctuation of the power grid, and
because the charging power is small, the impact on the power grid
is relative to the same welding ability. The AC spot welder and
secondary rectifier spot welder are much smaller.
2, The discharge time is short, and the heat influence is small.
The discharge time is less than 20ms, the resistance heat generated
by the parts has not been completely diffused, and the welding
process has been completed, so the deformation and discoloration of
the welded parts can be minimized.
3, The welding energy is stable. After the charging voltage reaches
the set value, the charging will stop and it will switch to
discharge welding. Therefore, the welding energy fluctuates very
little, which ensures the stability of the welding quality.
4, Super high current, suitable for multi-point, ring projection
welding, pressure sealing projection welding process.
5, No need for water cooling, saving energy consumption. Because
the discharge time is very short, long-term use will not produce
overheating, and the discharge transformer and part of the
secondary circuit of the energy storage welding machine are almost
not water-cooled.
When welding the same workpiece, it can save energy up to 30% more
than AC spot welder and secondary rectifier spot welder.
It is the most popular capacitive discharge spot welder driven by
compressed air. It is designed for the production of the world’s
high-class battery manufacturer (NiMH. NiCd, Li-Ion/LiMnNi.
LifePO4) with more reliable and consistent welding than AC pulse.
Application scope:
Spot welding and multi-point projection welding of ordinary
low-carbon steel plates, stainless steel plates, galvanized plates,
aluminum plates, and wires; spot welding and nut projection welding
of high-strength steel and hot-formed steel in the automobile
manufacturing industry; resistance of copper wires in the high and
low voltage electrical industry Brazing, spot welding, brazing of
silver dots and copper plates, composite silver spot welding;
welding of precision parts in the electronics industry, etc.
Specifications:
Pattern | ADB-5 | ADB-10 | ADB-75 | ADB-120 | ADB-160 | ADB-250 | ADB-320 | ADB-480 | ADB-640 | |
Rated Capacity | KVA | 5 | 10 | 75 | 120 | 160 | 250 | 320 | 480 | 640 |
Power Supply | V/Φ/Hz | 220V/1Φ/50Hz | 380V/3Φ/50Hz | |||||||
Primary Cable | MM² | 2X10 | 2X10 | 3X16 | 3X16 | 3X16 | 3X25 | 3X35 | 3X50 | 3X75 |
Max.short Cut Current | KA | 2 | 4 | 18 | 24 | 35 | 40 | 52 | 60 | 85 |
Rated duty cycle | % | 5 | 5 | 20 | 20 | 20 | 20 | 20 | 20 | 20 |
Welding Cylinder Size | Φ*L | Φ25*30 | Φ32*30 | Φ80*60 Φ32*50 | Φ125*60 | Φ160*100 | Φ160*100 | Φ200*100 | Φ200*150 | Φ250*150 |
Max Working Pressure@ 0.5MPa | N | 2510 | 6000 | 10000 | 10000 | 15000 | 15000 | 24000 | ||
Compressed Air Pressure | Mpa | 0.6∽0.7 | 0.6∽0.7 | 0.6∽0.7 | 0.6∽0.7 | 0.6∽0.7 | 0.6∽0.7 | 0.6∽0.7 | 0.6∽0.7 | 0.6∽0.7 |
Cooling Water Consumption | L/MIN | 6 | 8 | 12 | 12 | 15 | 20 | 24 | ||
Compressed Air Consumption | L/time | 1.23 | 1.43 | 1.43 | 2.28 | 5.84 | 5.84 | 9.24 | 9.24 | 14.4 |