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Steel Bar Rod Pipe Electric Induction Billet Heating Furnace
Cost-effective
Heating furnaces include continuous heating furnaces and chamber
heating furnaces.Heating furnace used for metal heat treatment is
also called heat treatment furnace.The furnace that heats the ingot
or equalizes the internal temperature of the ingot before beginning
rolling is called soaking furnace.Broadly speaking, heating furnace
also includes soaking furnace and heat treatment furnace.
In forging and rolling production, billets are generally heated in
an oxidizing atmosphere of complete combustion flame.Using a
reductive flame of incomplete combustion (i.e. "self-protective
atmosphere") to heat metals directly can achieve the purpose of no
oxidation or less oxidation.This heating method is called open
flame or open flame non-oxidation heating and has been successfully
used in rotary bottom heating furnace and chamber heating furnace.
Furnace body:
1. The induction coil is insulated by two insulation treatment,
high temperature insulating paint and fiberglass ribbon winding.
2. he top of the furnace body is designed with sliding cover, which
is convenient for maintenance and inspection.
Feeding system:
1. The feeding system adopts pinch roll feeding, which is suitable
for bar diameter range of 40-120mm.
2. The feeding speed is controlled by variable frequency motor and
the feeding speed is adjustable.
3. The pitch roller feeding motor and the reducer all adopt
aluminum shell, which can effectively prevent the hot around the
coil
Temperature control:
1. This system can accurately control the outlet water temperature,
the water inlet and outlet of furnace body adopt water-cooled
copper plate.
2. The cooling water pipe of the furnace body adopts high
temperature carbon-free hose, the service lifetime is more than
three
years.
Control cabinet:
1. The main control board of the cabinet is micro computer control,
one-key zero pressure start, plug and play.
2. The separate insolation design of water pressure meter of
furnace body and control cabinet can make the user more convenient
and intuitive to monitor the water pressure of control cabinet and
furnace body.
Specification and Technical Parameter | ||||
Model | MF power | Input voltage | DC Current | MF frequency |
KGPS-400 | 400kw | 380V | 800A | 1KHZ |
KGPS-500 | 500kw | 380V | 1000A | 1KHZ |
KGPS-750 | 750kw | 380V,660V | 1500A,850A | 0.8KHZ |
KGPS-1000 | 1000kw | 380V,660V | 2000A,1140A | 0.8KHZ |
KGPS-1500 | 1500kw | 380V,660V | 3000A,1700A | 0.5KHZ |
KGPS-2000 | 2000kw | 380V,1250V | 2273A,1212A | 0.5KHZ |
KGPS-2500 | 2500kw | 380V,1250V | 2840A,1515A | 0.5KHZ |
KGPS-3500 | 3000kw | 380V,1250V | 4000A,2100A | 0.5KHZ |
Product Features
● Fast heating speed, high production efficiency, less oxidative
decarburization, saving material and forging die cost. Since the
principle of medium frequency induction heating is electromagnetic
induction, its heat is generated in the workpiece itself. The
average worker can use the medium frequency electric furnace to
carry out the continuous work of the forging task ten minutes after
going to work. The professional workers do not need to burn the
furnace and seal the furnace in advance. .
● Excellent working environment, improve workers' working
environment and company image, no pollution, low energy
consumption. Induction heating is the most energy-efficient heating
method in electric heating furnaces. The power consumption per ton
of forgings heated from room temperature to 1200 °C is less than
360 degrees.
●The heating is even, the temperature difference between the core
and the core is very small, and the temperature control precision
is high.
Induction heating heat is generated in the workpiece itself, so the
heating is uniform, and the temperature difference between the core
and the core is extremely small. The application of temperature
control system can achieve precise temperature control to improve
product quality and pass rate.
Selling Units: Single item
Single package size: 150*100*170cm
Single gross weight: 100,000kg
Package Type: Safety Seaworthy Package
Lead Time:
Quantity (Tons) | 1-100 | >100 |
Est. Time(Days) | 60 | To be negotiated |