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Large Capacity Sugar Cane Juice Malto-Dextrin Zymotic Fluid Spray Dryer Drying Machine
1,Feed system
It is composed of screw pump and feed pipe and valve.
The screw pump adopts frequency conversion speed regulation to
effectively control the feed quantity. The main part of the
pipeline valve is SUS304 stainless steel, and it is clean and
sanitary
2 ,Medium circulation system
It is composed of blower, draft fan, muffler, air regulating
butterfly valve and wind pipe
Draft fan and blower are high quality manufacturers supply,
cooperation for many years, quality is stable; the blower for
SUS304 stainless steel, to ensure clean air; fan with a silencer,
effectively reduce the noise. The system volume, wind pressure,
wind speed, is the key, based on years of experience, is now
mature.
3,Air heating and cleaning system
It consists of early, medium and high temperature HEPA filters,
fans, steam radiators, electric heaters, etc.
The heat source is a steam radiator and an electric heater. The
material is made of stainless steel pipes and stainless steel fins.
The utility model not only ensures the cleanness of the air inlet
system, but also has high thermal efficiency and can guarantee the
output heat
4,Drying tower system
It is composed of a dry main tower, a hot air distributor, an
atomizer, an observation manhole, a tower lighting device, a
pneumatic hammer, a lower bin, a cylinder body and a cone jacket,
and a cooling system
This system is the core system
1, combined with the test experience, we in the design process of
the main tower of the main tower: adjust the straight cylinder
height to diameter ratio, adjusted by 0.9:1 routine to about 1.1:1;
prolong the retention time of the material, the drying effect is
ensured. The adjustment of the taper cone tower, consists of a
conventional 60 degree angle adjustment to 54 degrees, fully
considering the smooth material in the cone when feeding.
2, the atomizer atomizer using frequency converter to adjust the
speed to achieve the best effect. The base will reduce the
atomizing atomizer, the atomizing disk atomizer and increase the
distance, the droplets in the air can not be returned under the
spinning top, in order to ensure the normal operation of the
system.
3, design a set of Taneiduo lighting devices and 1 doors, manholes.
4, hot air vortex shell tower by accelerating structure, the hot
air in the tower when pressed material effectively, orderly and
swirl decreased. Hot air distributor with the characteristics and
requirements of the technology, do both sides distributor the wind
guiding mechanism, and can adjust the angle, in order to control
the hot air into the tower when the tangential angle.
5, the main tower design of jacket cooling cooling system: to avoid
the main tower body wall temperature is too high and the receiving
effect of the adsorption tower in the cone wall material by high
temperature and coking softening phenomenon, ensure the quality of
the materials.
Features
1.compact structure, effective heat transfer area, small area
2.The mixing is uniform, high thermal efficiency, good drying effect
3.the blade shaft can mesh with each other, with self-cleaning
effect, can prevent the material wall
4.Even of low energy consumption, small operating costs
5.small dust entrainment, less material loss
6.Indirect heating, no material pollution
7.The low rotation speed of liraglug impeller shaft, does not
damage the product shape and properties
8.Therefore the device to operate flexible, smooth and reliable
operation
Centrifugal spray atomizer Features
1.The drying speed is high when the material liquid is atomized,the
surface area of the material will increase greatly.In the hot-air
flow,95%-98% of water can be evaporated at a moment.The time of
completing the drying is only several seconds. This is especially
suitable for drying the heat sensitive materials.
2. Its final products own the good uniformity, flow ability &
solubility. And the final products are high in purity and good in
quality.
3. The production procedures are simple and the operation and
control are easy.The liquid with moisture contents of 40-60%(for
special materials,the contents might be up to 90%).can be dried
into the powder or particle products once a time. After the drying
process, there is no need for smashing and sorting,so as to reduce
the operation procedures in the production and to enhance the
product purity.The product particle diameters,looseness and water
contents can be adjusted through changing the operation condition
within a certain range. It is very convenient to carry out control
and managment.
Technical parameters
Model | PLG | |||||
5 | 25 | 50 | 100 | 150 | 200-2000 | |
inlet temperatyre ℃ | 140-350 automatically controlled | |||||
outlet temperatyre ℃ | 80-90 | |||||
Max water evaporation capacity kg/h | 5 | 25 | 50 | 100 | 150 | 200-2000 |
centrifugal spraying nozzle transmission mode | compressed air transmission | mechaical transmission | ||||
rotation speed (r.p.m) | 25000 | 18000 | 18000 | 18000 | 15000 | 8000-15000 |
spraying desc diameter (mm) | 50 | 100 | 120 | 140 | 150 | 180-340 |
max electric heating power (kw) | 9 | 36 | 63 | 81 | 99 | settled by customer |
overall dimensions | 1.8*0.93*2.2 | 3*2.7*4.26 | 3.7*3.2*5.1 | 4.6*4.2*6 | 5.5*4.5*7 | depends on tryer |
dried powder collection | ≥95 | ≥95 | ≥95 | ≥95 | ≥95 | ≥95 |
FAQ
1. Can I use this spray drying machine to extract some raw
materials?
Yes, in order to help you better, we suggest you provide the name
of the raw material you want to process.
2. Can I use my own raw materials for extraction test?
Yes, of course. We can do extraction tests and send videos and test
reports for your reference.
3. Do you have OEM service? Do you provide parts?
Yes, we will, as long as you provide us with your drawings and
detailed requirements.
4. How can we visit your factory?
If you arrive in Shanghai, you can tell us your specific location.
We will arrange a driver to pick you up.
5. How to transport equipmen?
We usually choose sea transportation. Laboratory models can be
shipped by air according to customer requirements.
6. What is the voltage of the equipment?
The equipment voltage is 380V, if the user requires 220V, the
specific can be customized according to the voltage standard of the
country where your equipment is used.
7. what is your after-sales service?
We provide the English manual of the equipment manual. If you need,
we will send an engineer to install and train workers.