Customizable HYPET Double Wall Corrugated Pipe Extrusion Line 200-600mm with Engineer Installation Service
Brand Name:Hypet
Certification:ISO9001,CE
Model Number:200-600mm Double Wall Corrugated Pipe Line
Minimum Order Quantity:1set
Delivery Time:45~75days
Payment Terms:L/C, T/T
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Location:
Shenzhen Guangdong China
Address:
ROOM 2205 ANGEL BUILDING 4 ROAD BAGUA, SHENZHEN, CHINA
Supplier`s last login times:
within 31 hours
Product Details
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Product Details
200-600mm DWC pipe production line
Production output
| Pipe Diameter | 200mm | 300mm | 400mm | 500mm | 600mm |
| Speed m/min | 3.8-4.2 | 2.5-3.2 | 1.5-2.0 | 1.4-1.8 | 0.8-1.2 |
| Pipe kg/m | 1.9-2.3 | 4-4.9 | 7-8.5 | 10.5-14 | 15-19 |
| Output | 525 kg/h | 795 kg/h | 925 kg/h | 1100 kg/h | 1050 kg/h |
Production power :
| Extruder | Motor | Heaters | corrugated | Cooling | cutter | install | actual |
| HYSJ120/33 | 200kw | 42kw | Vacu 15*3 Other 13kw | 5.5 kw | 3kw | 467 kw | 270kw |
| HYSJ90/33 | 132kw | 27kw |
Production condition
| Material | Power kw | Water | Air | Chiller | Pool | operator |
| PE/PP pellets | 467/270 | 0.8m³/min ≤15℃,≥0.3MPa | 0.3 m³/min ＞0.6MPa | 25 HP + 100t tower | 20 m3 | 2-3 people |
Commercial items:
| No. | Item name | Model | Description | Qty (set) | |
| 200-600mm DWC pipe production line | |||||
| 1 | Extruder | SJ90/33 | High efficient extruder for inner layer 132kw with loader and dryer | 1 | |
| 2 | Extruder | SJ120/33 | High efficient extruder for outer layer 200kw with loader and dryer | 1 | |
| 3 | Shaping | ZC-600H | High speed water cooling corrugated shaping machine | 1 | |
| 4 | Cooling | LQ-600 | Water spraying cooling tank | 1 | |
| 5 | Cutter | QG-600 | Dustless cutter with two knives | 1 | |
| 6 | Stacker | DF-600 | Stacker in 4-6meters | 1 | |
| 7 | Die head | JT-200 | Die head for 200mm with cooling sleeve | 1 | |
| 8 | JT-300 | Die head for 300mm with cooling sleeve | 1 | ||
| 9 | JT-400 | Die head for 400mm with cooling sleeve | 1 | ||
| 10 | JT-500 | Die head for 500mm with cooling sleeve | 1 | ||
| 12 | JT-600 | Die head for 600mm with cooling sleeve | 1 | ||
| 13 | Corrugate Mold | MJ-200 | Corrugated mold for size 200mm | 1 | |
| 14 | MJ-300 | Corrugated mold for size 300mm | 1 | ||
| 15 | MJ-400 | Corrugated mold for size 400mm | 1 | ||
| 16 | MJ-500 | Corrugated mold for size 500mm | 1 | ||
| 17 | MJ-600 | Corrugated mold for size 600mm | 1 | ||
| Auxiliary Equipment for above corrugated pipe production | |||||
| 1 | Chiller | LS-25 | Industry chiller with 25HP power | 1 | |
| 2 | tower | 100T | Cooling water tower for 100 tons type | 1 | |
| 3 | Crusher | HYP-75 | Strong crusher in 75HP | 1 | |
1 HYSJ90/33 single screw extruder 132 kw motor power for inner layer
| SN | Parts name | Specification | Description |
| 1 | Extruder | Extruder model | HYSJ-90/33 single screw |
| Output Max | 480kg/h | ||
| Center height | 1,250mm | ||
| Weight | 4,100kg | ||
| 2 | Screw | Diameter | Ø90 mm |
| Screw ID ratio | 33:1 | ||
| Material | 38CrMoAlA + special alloy | ||
| Finish | Nitrogen-filled (0.50~0.70mm depth) & polish | ||
| Core of the screw | Auto control for temperature |
| 3 | Barrel | Material | Bimetal barrel inside |
| Inside finish | Nitrogen-filled (0.50~0.70mm depth) | ||
| Heating control area | 7 areas | ||
| Heating way | Cast aluminum heater | ||
| Heating power | 25 kW | ||
| Cooling system | Low-noisy barrel cooling fan | ||
| Cooling power | 0.55kW x7 sets | ||
| 4 | Gear box | Housing material | Ductile iron QT-500 |
| Gear material | 20CrMnTi | ||
| Gear surface | Hardened and ground in high precision | ||
| Axis material | 40Cr |
| 5 | Driving motor | AC motor power | 132 kW strong heavy loader and long life |
| Inverter controller | Delta inverter. Other brand for option. | ||
6 | Melt pressure/ Temp | Melt pressure | 0-50Mpa measuring |
| Melt Temperature | 0-400°C measuring | ||
| Melt shows | Separately | ||
| 7 | Electrical Control system | PLC system | Whole Siemens PLC control system with HYPET soft ware. |
| Electric components | Branded in Siemens, Schneider RKC Omron, ABB, Shenider and small unimportant parts in China famous brand | ||
| Extra temperature zone for die head | 8 zones | ||
| Electric cabinet feature | All cable and connectors are with Wire aviation plug, so it can be taken apart with easy |
2 HYSJ120 single screw extruder 200 kw motor power for outer layer
| SN | Parts name | Specification | Description |
| 1 | Extruder | Extruder model | HYSJ-120/33 single screw |
| Output Max | 750kg/h | ||
| Center height | 1,250mm | ||
| Weight | 4,800kg | ||
| 2 | Screw | Diameter | Ø120 mm |
| Screw ID ratio | 33:1 | ||
| Material | 38CrMoAlA + special alloy | ||
| Finish | Nitrogen-filled (0.50~0.70mm depth) & polish | ||
| Core of the screw | Auto control for temperature |
| 3 | Barrel | Material | Bimetal barrel inside |
| Inside finish | Nitrogen-filled (0.50~0.70mm depth) | ||
| Heating control area | 9 areas | ||
| Heating way | Cast aluminum heater | ||
| Heating power | 40 kW | ||
| Cooling system | Low-noisy barrel cooling fan | ||
| Cooling power | 0.55kW x9 sets | ||
| 4 | Gear box | Housing material | Ductile iron QT-500 |
| Gear material | 20CrMnTi | ||
| Gear surface | Hardened and ground in high precision | ||
| Axis material | 40Cr | ||
| 5 | Driving motor | AC motor power | 200 kW strong heavy loader and long life |
| Inverter controller | Delta inverter. Other brand for option. | ||
6 | Melt pressure/ Temp | Melt pressure | 0-50Mpa measuring |
| Melt Temperature | 0-400°C measuring | ||
| Melt shows | Separately |
| 7 | Electrical Control system | PLC system | Whole Siemens PLC control system with HYPET soft ware. |
| Electric components | Branded in Siemens, Schneider RKC Omron, ABB, Shenider and small unimportant parts in China famous brand | ||
| Extra temperature zone for die head | 10 zones | ||
| Electric cabinet feature | All cable and connectors are with Wire aviation plug, so it can be taken apart with easy |
3 High speed water cooling corrugated shaping machine
| SN | Item | Specification |
| 1 | Type | BG200-600 mm |
| 2 | Pipe sizes | 200/300/400/500/600mm in double layer corrugated pipe |
| 3 | Running speed Max | 6m/min |
| 4 | Forming mould | Running In the closed condition, each mould can be interchangeable |
| 5 | Forming way | By vacuum pressure |
| 6 | Cooling way n | By cold water in chain go through way . |
| 7 | Driving motor | 7.5kw AC motor with Delta inverter control system |
| 8 | Vacuum pump | 15kw*3 sets |
| 9 | Water pump | 5.5kw *1 set |
| 10 | installed mould | 36 pairs |
| 11 | Mould track material | 40Cr with nitrogen heat treatment |
| 12 | lubrication | Automatic Lubrication system by setting time and position etc |
| 13 | Working table | Adjustable by 3 D direction up and down by motor control |
| 14 | Mould and base | Accurate positioning using dovetail grooves |
| 15 | Mould change | Mechanical locking, easy to replace different moulds |
| 16 | Center hight | 1250mm +/- 50mm |
4 Spraing cooling tank
| SN | Item | Specification |
| 1 | Type | LQ-600 |
| 2 | Length | 6000 |
| 3 | Pipe range | 200/300/400/500/600 |
| 4 | Water pump | 5.5kw |
| 5 | Cooling way | Rain and spray |
| 6 | Tank material | Stainless steel 304 |
| 7 | Tank structure | Can open on both side for easy operation |
| 8 | Guide base | Equipped with active guiding device, easy for pipe sliding |
| 9 | Dryer | Strong dryer system for pipe |
| 10 | Haul off | Setting distant haul off device for hole pipe running |
| 11 | Center hight | 1250mm +/- 50mm |
5 Dustless cutter
| SN | Item | Specification |
| 1 | Type | QG-600 |
| 2 | Cutting way | Double knives with dustless function |
| 3 | Cutting pipe | 200-600mm |
| 4 | Clamping system | Muliti air cylinder control for clamping |
| Feeding method | Hydraulic control system for feeding | |
| 5 | Length control | Metering instrument and PLC instruction both function |
| 6 | Cutter motor | 3kw |
| 7 | Control way | Auto and Manual |
| 8 | Cengter hight | 1250mm +/- 50mm |
6 Stacker
| SN | Item | Specification |
| 1 | Type | QG-600 |
| 2 | Pipe length | 4000-6000mm or depends on the required |
| 3 | Outside material | Stainless steel 304 |
| 4 | Lengthen and Down | By air control |
| 5 | Quality control | Automatic weighing system |
| 6 | Hight adjustment | Adjusted by motor auto control |
7 Die heads mould and shaping mould
Die head mould
| SN | Item | Specification |
| 1 | Die mould type | 200/300/400/500/600mm |
| 2 | Die moud structure | Adopting a spiral split structure , the discharge is uniform and stable |
| 3 | Die head heater zone | 12 zones 55kw |
| 4 | Mould material | 40Cr with nitrogen heat treatment |
| 5 | Mould runner | Mirror face polish |
| 6 | Adjusting way | Round bolt adjustment |
| 7 | Cooling | Strong ring type water cooling device for cooling |
| 8 | Items including | 200mm (including shaping molds, calibrating sleeve, die head) *1set |
| 300mm (including shaping molds, calibrating sleeve, die head) *1set | ||
| 400mm (including shaping molds, calibrating sleeve, die head) *1set | ||
| 500mm (including shaping molds, calibrating sleeve, die head) *1set | ||
| 600mm (including shaping molds, calibrating sleeve, die head) *1set |
Corrugated shaping mould
| SN | Item | Specification |
| 1 | Shaping mould type | 200/300/400/500/600mm |
| 2 | Mould material | LY12 special Aluminum alloy |
| Special of the mould | High thermal conductivity, high hardness, and wear resistance | |
| 3 | Number of mould | 36 pairs |
| 4 | Mould cooling | By Sealed high pressure cooling water |
| 5 | Air and water runner | Ensure stable, high-quality, and efficient operation of production. |
| 6 | Items including | 200mm (including belling block mould ) *1set |
| 300mm (including belling block mould ) *1set | ||
| 400mm (including belling block mould ) *1set | ||
| 500mm (including belling block mould ) *1set | ||
| 600mm (including belling block mould ) *1set |
Customizable HYPET Double Wall Corrugated Pipe Extrusion Line 200-600mm with Engineer Installation Service
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