1-6 inch PVC Pipe Production Line with HYZS65/132 conic twin screw extruder with motor 45kw and output 420kg/h
Brand Name:Hypet
Certification:ISO9001,CE
Model Number:ZS65/132 PVC Pipe Extrusion Line
Minimum Order Quantity:1set
Delivery Time:45~75days
Payment Terms:L/C, T/T
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Location:
Shenzhen Guangdong China
Address:
ROOM 2205 ANGEL BUILDING 4 ROAD BAGUA, SHENZHEN, CHINA
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within 31 hours
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Product Details
1-6 inch PVC Pipe Production Line with HYZS65/132 conic twin screw extruder with motor 45kw output 420kg/h
A Speciality of PVC pipe line
| SN | Items | specification |
| Features | High output | 420kg/h, with high speed |
| High efficient | Stable quality, efficient operation make high qualified | |
| Energy saving | It can save energy 20-30% by machine and software. | |
| Intelligent AI control | PLC + HYPET software to control the operation automatically and save each formulation case. | |
| Machine information | Products | Hot and cold pipe |
| Raw material | PVC powder | |
| Output | 320-420kg/h | |
| Production Speed Max | 5m/min | |
| Products diameter range | 1 - 6 inch | |
| Working condition | Electric power | 3-phase, 420v +/- 10% , 50Hz (others for option) |
| Total power | 70kw for install power, actual running power: 37kw | |
| Cooling water | ≤ 20°C; ≥0.3Mpa | |
| Compressed water | ﹥0.3m3/min, ﹤0.5Mpa | |
| Overall sizes ( L*W*H) | 24000* 1600*2500 mm | |
| Machine General explanation | Center height | 1000mm |
| Operation direction | From right to the left ( other can be for option ) | |
| Output | The output capacity varies with the materials and the operation conditions. | |
| Technology remarks | remains the right to improve the specification of the line, if there is any modification in the future, customer will not be informed |
Main line parts:
| SN | Main Items | Qty | |
| 1 - 6 inch PVC pipe line with HYZS 65/132 extruder | |||
| 1 | HYZS 65/132 conic twin screw extruder | 1 set | |
| 2 | Auto loader in spring type for the extruder | 1 set | |
| 3 | Die head 1-3 inch | 1 set | |
| 4 | Die head 4-6 inch | 1 set | |
| 5 | Vacuum tank in 6m | 1 set | |
| 6 | Haul off with 3 claw type, Servo motor type | 1 set | |
| 7 | Planetary cutter with chamfering | 1 set | |
| 8 | Stacker | 1 set | |
C, Specification of the Machine
1 HYZS65/132 conic twin screw extruder
| SN | Parts name | Specification | Description |
| 1 | Extruder | Extruder model | HYZS-65/132 conic twin screw |
| Output | 350-450kg/h for pipe 200-280kg/h for profile or more | ||
| Center height | 1000mm | ||
| Dimension | 3000 x 1300 x 2600mm | ||
| Weight | 2700kg | ||
| 2 | Screw | Diameter | Ø65/132 mm |
| Material | 38CrMoAlA + special alloy | ||
| Finish | Nitrogen-filled (0.50~0.70mm depth) and polish | ||
| Rotate speed | 0~60 r/min | ||
| Core of the screw | Auto control for temperature (Oil cooling will be for option ) | ||
3 | Barrel | Barrel Structure | In two parts, front part will be with special alloy inserted. |
| Big Part of the barrel | 38CrMoAlA | ||
| Fron part of the barrel | SKD11 with heat treatment | ||
| Inside finish | Nitrogen-filled (0.50~0.70mm depth) |
| 4 | Temp/ pressure transducer | Quality | China famous brand |
| Structure | Separately senses both in pressure and temperature | ||
| Cable | High isolated cable line | ||
| Screen | Both in monitor or screen display | ||
| 5 | Heater and cooling fans | Heating control area | 4 zones |
| Heating way | Cast aluminum/ ceramics | ||
| Heating power | 25kW | ||
| Cooling system | Low-noisy barrel cooling fan | ||
| 6 | HYPET Gear box | Cooling power | 0.2kw x 2 sets + 0.37kw x 1 set |
| Water/oil cooling | One zone in front part for option | ||
| Heat isolating | Special isolating material and structure for energy saving. | ||
| Housing material | Ductile iron | ||
| Gear material | 20CrMnTiA | ||
| Gear surface | Hardened and ground in high precision | ||
| Axis material | 40Cr | ||
| 7 | Twin screw Dosing feeder | Temperature of oil | Controlled by two system, |
| Rubber sealer | Imported specal rubber sealer used | ||
| Bearings | Wih famous and reliable brand. | ||
| Supplying material motor | 1.5 kW | ||
| Speed range | 1-50 RPM | ||
| Powder bridge | Anti powder bridge with high Caco3 | ||
| Inverter | Delta heavy loader type | ||
| 8 | Vacuum degas with selector | Vacuum degree | -0.04Mpa |
| Motor power | 2.2 kw | ||
| Vacuum tank | Easy to be clean | ||
Auto clean device | Air control auto Clean device for option. | ||
| 9 | Driving motor | AC motor power | 45 kW in Siemens brand |
| AC inverter controller | Delta in heavy type |
2 Auto loader in spring type for the extruder
| SN | Specification | Description |
| 1 | Pipe diameter | 141mm |
| 2 | Output capacity | 5 M3/h |
| 3 | Hopper volume | 200L |
| 4 | Motor power | 2.2 kw |
3 Die head in 2 pressure grade
| SN | Item | Description |
| 1 | Die head for 1-3 inch | Diameter 1 inch, thickness 1.7mm (4 Bar), 1.8mm (6 Bar) Diameter 2 inch, thickness 1.8mm (4 Bar), 1.9mm (6 Bar) Diameter 3 inch, thickness 1.8mm (4 Bar), 2.7mm (6 Bar) |
| 2 | Die head for 4-6 inch | Diameter 4 inch, thickness 2.2mm (4 Bar), 3.2mm (6 Bar) Diameter 5 inch, thickness 2.8mm (4 Bar), 4.1mm (6 Bar) Diameter 6 inch, thickness 3.2mm (4 Bar), 4.7mm (6 Bar) |
| 3 | Output for die head 1-3 inch | Max 70 - 310 kg/h |
| 4 | Output for die head 4-6 inch | Max 320 - 420 kg/h |
| 5 | Thickness of the pipe | According to customer’s requirements |
| 6 | Die flow surface | Chrome coated and polished well |
| 7 | Material of die head | 40Cr with good heat treatment |
| 8 | Melt pressure/Temp | Equipped with melt press/Temp |
| 9 | Heater type | Ceramic heater with SS304 coating |
| 10 | Material of calibrating | Brass H65 and harden shining polish |
| 11 | Shining pipe device | Strong water cooling device in front of the calibrator |
4 Vacuum tank in 6,000 mm
| SN | Parts name | Specification | Description |
| 1 | Vacuum tank | Material | Stainless steel 304 |
| Length | 6000mm | ||
| Center height | 1000 mm | ||
| Dia. range | 1 - 6 inch | ||
| No. of pipes | 1 pipes | ||
| Movable motor power | 0.75 kW | ||
| Moving range front & rear | 700 mm | ||
| Up and down adjustment | 100mm | ||
| Left and right adjustment | 50mm | ||
| Cover on the top | Aluminum alloy | ||
| 2 | Nozzle spry system | Number of Nozzles | 170 pcs |
| Water spray pipe numbers | 4 pieces | ||
| Nozzle type | Atomized intensive cooling | ||
| Spraying mouth | G1 | ||
| Pipe supporter | Fixed geared type supporter | ||
| 3 | Water temperature and level control | Water temperature control | Auto valve control |
| Water level control | Floating ball close loop system | ||
| Pressure safety | Safety valve installed |
| 4 | Water Filter | Filter | 1 set in G2” with by pass way |
| Clean the filter | By pass line for cleaning the filter | ||
| Vacuum cyclone | Yes, with it | ||
| Silence function | Silence device | ||
| 5 | Vacuum pump | Vacuum pump motor power | 4 kW x 1 set |
| Pump type | Round plate tech from Siemens | ||
| Others | Low noise | ||
| Vacuum suction nozzle | Two gate in each side of the tank | ||
| 6 | Water pump | Water input pipe size | G1” |
| Water output pipe size | G2” | ||
| Water pump motor power | 5.5 kw x 1 set |
6 Haul off with 3 claws type
| Specification | Description |
| Pipe diameter | 1 - 6 inch |
| Center height | 1000mm |
| Caterpillar number | 3 claws |
| Caterpillar distribution | Triangularly distributed evenly |
| Top caterpillar control | Controlled by cylinder at each chain side |
| Cylinder number | 4 pcs |
| Bottom caterpillar control | Up down controlled by motor |
| Driving method | Driven by rubber block |
| Rubber block width | 74 mm |
| Effective traction length | 1800mm |
| Driving speed | 1.2-12 m/min |
| Gear box | Motor with strong helical gear box |
| Motor type | Standard motor |
| Motor power | 1.1 kw x 3 sets |
| Traction force | 20,000 N |
| Metering system | By encoder |
| Adjusting mode | Pneumatic |
| Press pressure on the pipe | Adjusted by pneumatic valves |
| Down caterpillar position | Fixed |
| Air pressure | 0.4-0.6Mpa |
7 Planetary cutter with chamfering
| Specification | Description |
| Pipe diameter range | 1 - 6 inch |
| Cutting thickness | 15 mm |
| Cutting speed | 10 m/min |
| Blade shape | Chamfering |
| Cut way | Planetary |
| Feed way | Hydraulic |
| Clamp way | Aluminium |
| Follow mode | Pneumatic |
| Control system | PLC automatic control system |
8 Stacker
| Specification | Description |
| Tilting table | Pneumatically operated |
| Nominal length | 4-5 mtrs |
| Pipe sizes | 1 - 6 inch |
| Material of tripping chute | MS rigid structural steel |
1-6 inch PVC Pipe Production Line with HYZS65/132 conic twin screw extruder with motor 45kw and output 420kg/h
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