Automated Optical Inspection Systems SMT AOI Machine 3D AOI For SMT production line
Brand Name:WZ
Model Number:WZ-A510
Minimum Order Quantity:1
Delivery Time:3~5 DAY
Payment Terms:L/C, D/A, D/P, T/T
Place of Origin:CHINA
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Verified Supplier
Location:
Shenzhen Guangdong China
Address:
301A, Bldg. D, No. 50, Nanhuan Road, Shiwei Community, Matian Street, Guangming Dist., Shenzhen, Guangdong, China
Supplier`s last login times:
within 47 hours
Product Details
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Product Details
Automated Optical Inspection Systems SMT AOI Machine 3D AOI For SMT production line
A domestically produced 3D Automated Optical Inspection (AOI)
system is a sophisticated machine used in the electronics
manufacturing industry to inspect printed circuit boards (PCBs) for
defects and ensure quality control. This technology employs
advanced imaging techniques to provide detailed three-dimensional
representations of PCB assemblies, allowing for thorough inspection
of components and solder joints.
Functionality:
1. 3D Imaging Technology: The 3D AOI system utilizes multiple
high-resolution cameras and sophisticated optics to capture
detailed images of the PCB from various angles. This enables the
machine to generate accurate 3D models, which are essential for
detecting defects that may not be visible with traditional 2D
inspection methods.
2. Comprehensive Defect Detection: The system is designed to
identify a wide range of defects, including missing components,
misalignment, insufficient solder, solder bridging, and other
anomalies. The advanced algorithms analyze the 3D images to ensure
that every aspect of the PCB meets quality standards.
3. High-Speed Inspection: Domestic 3D AOI systems are engineered
for high-speed operation, capable of inspecting thousands of
components per hour. This efficiency is crucial for meeting the
demands of modern production lines, where rapid turnaround times
are essential.
4. Automated Reporting: The 3D AOI system generates detailed
inspection reports that document any detected defects, along with
images and measurement data. This information is invaluable for
quality assurance and process improvement, allowing manufacturers
to address issues promptly.
5. User-Friendly Interface: Most 3D AOI systems feature intuitive
software interfaces that facilitate easy setup and operation. Users
can quickly create inspection programs, adjust parameters, and
monitor inspection results in real time.
6. Integration with Production Lines: Many domestic 3D AOI machines
can be integrated with other manufacturing equipment, such as
pick-and-place machines and reflow ovens. This integration enhances
overall production efficiency and allows for seamless data exchange
across the manufacturing process.
| Product name | AOI machine |
| Model | WZ-A510 |
| Measurement Principle | Sinewhite projection PMPinspection |
| Measurements | Missingparts,ofset,rotation,three-dimensional polarity, upside down, 0CV, side standing, tombstone, poor soldering, etc. |
| DetectionofNon-PerformingTypes | Solder tip,soldervolume percentage.excessive solder, insufficient solder, bridge, hole plugging, solder filet, pad contamination, etc. |
| Lens Resolution | 6.5M 13.5um/16.5um |
| Accuracy | XY(Resolution):10um |
| Repeatability | height:<lum(4Sigma);volume/area:<1%(4Sigma); |
| Gage R&R | <10% |
| lnspection Speed | 0.45 SEC/FOV |
| Quanlity ofInspection Head | 4 |
| Mark-point Detection Time | 0.5sec/piece |
| Maximun Meauring Head | 15mm |
| Maximum height ofelement on PCB | 40mm |
| Maximun Measuring Height of PCB Warp | 士5mm |
| Minimum element | 01005 |
| Maximun Loading PCB& Detection Size(X*y) | 450x450mm600x686mm |
| Conveyor Setup | frontorbit(backorbit asoption) |
| PCBTransfer Direction | Left to right or Right to left |
| ConveyorWidth Adiustment | manual & automatic |
| EngineeringStatistics | SPC:Production Trend ; Xbar-R Chart; xbar-s chart; CP&CPK; %Gage Repartability Data; A0l Daily/Weekly/Monthly Reports |
| Gerber and CADGerber&CAD Data lmport | support Gerber format (274x,274d),Artificial called the pattern, X/ import CAD |
| OperatingSystem Support | Windows 10 Professional (64 bit) |
| Equipment Diemension and Weight | W1000xD1174xH1550(510),985Kg W1180xD1330xH1550(630),1180Kg |
| 0ptional | 1 D /2 D Barcode Scanner, Badmark Function; three-point function; offline programming; Repair Station |
Usage Instructions:
1. Initial Setup: Before operation, ensure that the 3D AOI machine
is properly installed and calibrated. Connect it to the necessary
power supply and data systems, and perform any required software
updates.
2. Load the PCB: Place the PCB assembly onto the machine's
inspection stage, ensuring it is securely positioned and properly
aligned. Use fixtures if necessary to prevent movement during
inspection.
3. Configure the Inspection Program: Using the machine’s software
interface, select or create an inspection program tailored to the
specific PCB design. This may involve defining component types,
inspection parameters, and acceptable defect thresholds.
4. Initiate the Inspection Process: Start the inspection by
activating the system. The 3D AOI machine will capture images of
the PCB from multiple angles, generating a detailed 3D
representation for analysis.
5. Monitor the Inspection: Observe the inspection process in real
time. The machine will automatically analyze the images and compare
them against predefined standards to identify any defects.
6. Review Inspection Results: Once the inspection is complete,
review the generated report, which will highlight any detected
defects along with relevant images and measurements. Pay attention
to any critical issues that require immediate attention.
7. Take Corrective Actions: Based on the inspection results, take
necessary corrective actions, such as reworking or replacing
defective components. Document these actions for quality control
and future reference.
8. Maintain the AOI System: Regularly clean and maintain the 3D AOI
machine, following the manufacturer’s guidelines. This includes
checking optical components, calibrating the system, and updating
software as needed to ensure optimal performance.
9. Integration with Quality Control Processes: Incorporate the
findings from the AOI inspection into your overall quality control
processes. Use the data to inform production adjustments, training
needs, and process improvements.
Shenzhen Wenzhan Electronic Technology Co., Ltd. was established in
2009,more than 15 years of working experiences in SMT area, Is a
professional SMT pick&place machine and the machine parts
service providers. Our products are sold all over the world, and we
have made many foreign friends all over the world.
Company mainly provide SAMSUNG /YAMAHA / FUJI / /JUKI SMT machine
parts’ sales and maintenance services.
We stick to the principle of "quality first, service first,
continuous improvement and
innovation to meet the customers" for the management and "zero
defect, zero complaints" as the quality objective. To perfect our
service, we provide the products with good quality at the
reasonable price. Comprehensive after-sales service, with
professional technicians readily available to answer your
questions, ensures you can have peace of mind.
other machine
We are smt support provider for smt machine parts and equipment
.such as reflow solder oven, Wave Soldering Machine, Pick and Place
Machine, SMT PCB Printer, SMT AOI SPI Machine, SMT Reflow Oven, PCB
conveyor , smd counter ,loader & unloader machine ,nozzle /
feeder , feeder storage cart smt reel rack , smt grease , solder
paste mixer, KIC thermal profiler,smt tape ,SMT Assembly line and
so on .
wenzhan Techonologies Co.,Ltd
In 2009, Shenzhen wenzhan Technology Co., Ltd. was established to
build a more timely and effective communication platform, and
realize the company's service tenet of serving leading
customers.The engineers of the company are professional technicians
who have been certified by the original factory for more than 10
years. They always adhere to the value of putting the interests of
customers first, and provide customers with high-quality equipment
accessories, consumables, fixtures and technical support services.
In order to effectively reduce the cost of customers, the company set up a machining plant, and changed most of the feeder parts to self-produced parts, so as to ensure sufficient inventory and reduce the cost of customers at the same time.
Why Choose Us?
It is precisely because wenzhan technology has the following
advantages over the same industry that
more and more customers choose wenzhan as their preferred supplier.
1. Professional pre-sales advice support
2. Excellent after-sales technical service
3. Flexible payment and return policy
4. One stop solution for SMT accessories
5. Stock in the factory with sufficient stock and fast delivery
Automated Optical Inspection Systems SMT AOI Machine 3D AOI For SMT production line
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