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Self-Burning And Wear-Resistant Ceramic Composite Pipes For Coal
Powder Transportation In Thermal Power Plants
The self-burning ceramic composite wear-resistant pipe is a
composite pipe made of a high-temperature centrifugal synthesis
method and a dense corundum ceramic that is fired at a high
temperature of 2200 degrees. The dense corundum ceramic and steel
pipe are firmly combined by the transition layer.
The self-spreading ceramic composite pipe is manufactured by
self-spreading high-temperature synthesis + centrifugal casting,
that is, the seamless steel pipe is placed in the tube mold of the
centrifuge, and the thermite (a mixture of iron oxide powder and
aluminum powder) is added to the steel pipe. After the centrifuge
tube mold rotates to a certain speed, it is energized to ignite the
thermite, the combustion wave spreads rapidly, and the explosion
takes shape. The inside of the pipe is generally black.
Scope of application
Power, metallurgy, mining, coal, chemical industry and other
industries transport abrasive particles and corrosive media such as
sand, coal, ash, aluminum liquid.
The company mainly produces: bimetal series, rare earth alloy
series, ceramic series, etc. The wear of industrial wear-resistant
pipes of cast iron manhole covers has always been a factor
affecting safe and civilized production. With the continuous
development of science and technology, materials are constantly
updated, and materials such as cast stone, cast steel, alloys, and
bonded ceramics have appeared one after another. Among them,
alumina ceramics for pipeline lining has become one of the most
widely used wear-resistant materials due to its high wear
resistance, high hardness, oxidation resistance, good corrosion
resistance and high and low temperature strength performance,
occupying the world and the market share of special ceramics.
(Wear-resistant material) about 80%.
Process characteristics
SMD wear-resistant ceramic pipe: The thermite-centrifugal method is used to combine ceramic and
metal organic, and the ceramic-lined steel pipe is prepared by the
thermite-centrifugal method. The reaction product is melted and
separated under centrifugal force by the high temperature generated
by the reaction itself , Forming a steel pipe lined with alumina
ceramics.
Self-propagating composite pipe: ceramic powder + iron oxide powder + magnesium oxide powder are
mixed in proportion (the main component is iron oxide, black), seal
both ends of the pipe, add the powder, rotate the pipe, electronic
ignition, and sinter in the pipe by centrifugal method Inner wall.
Integral calcined ceramic pipe: According to the mold, the ceramic powder is sintered into a
ceramic pipe, and then combined with the steel pipe. The outer wall
of the ceramic pipe and the inner wall of the steel pipe are
assembled by pouring a special filler (cement or epoxy resin)
inside the steel pipe, and then isostatically pressing.
Description of wear-resistant ceramic tube
Name | Wear-resistant ceramic tube |
Product features of wear-resistant ceramic elbow | It is a composite pipe that combines ceramic and metal organically. Ceramic steel pipe combines the advantages of high alumina hardness, good chemical inertness and steel, and has excellent wear resistance, corrosion resistance, heat resistance, thermal shock resistance and mechanical resistance Impact performance. |
Wear-resistant ceramic tube product application | 1. Pipelines requiring high wear resistance: thermal power
generation, coal and ash transportation in thermal power plants,
pulverized coal transportation pipelines, concentrator tailings
transportation and concentrate transportation pipelines, port
slurry and sediment transportation pipelines, pulverized coal
slurry transportation pipelines, etc. 2. The clean coal transportation pipeline of the heavy-medium coal preparation plant requires high corrosion resistance thermal power generation desulfurization slurry slag transportation pipeline. 3. Molten aluminum liquid transportation pipeline. 4. Various channels requiring high wear resistance, high corrosion resistance and high temperature resistance. Ceramic wear-resistant tubes made in different ways have different uses. |
Performance characteristics | 1. Good wear resistance Because the inner lining layer of the ceramic composite pipe is corundum ceramic (a-AL2O3), the Mohs hardness can reach 9.0, which is equivalent to HRC90 or more. Therefore, it has high wear resistance to the abrasive media transported by metallurgy, electric power, mining, coal and other industries. Proved by industrial operation: its wear resistance life is ten times or even dozens of times that of quenched steel. 2. Corrosion resistance, anti-scaling Because the steel ceramic layer is (a-AL2O3), it is of neutral nature. Therefore, it has acid and alkali resistance and seawater corrosion resistance, and also has anti-scaling properties. 3. Low running resistance SHS ceramic composite pipe has a smooth inner surface and never rusts, unlike seamless steel pipe inner surface with convex spiral lines. The internal surface roughness and clear water resistance characteristics of the relevant testing units have been tested, and the internal surface smoothness is better than that of any metal pipe. The clearing resistance coefficient is 0.0193, which is slightly lower than that of seamless pipes. Therefore, the tube has the characteristics of low running resistance, which can reduce operating costs. 4. Good temperature resistance and heat resistance Because the corundum ceramic (a-AL2O3) is a single stable crystalline structure. Therefore, the composite pipe can operate normally in the temperature range of -50-700℃ for a long time. The material linear expansion coefficient is 6-8×10-6/0C, which is about 1/2 of that of steel pipe. The material has good thermal stability. 5. Low project cost The ceramic composite pipe is light in weight and reasonable in price. It is 50% lighter than the cast stone pipe of the same inner diameter; 20-30% lighter than the wear-resistant alloy pipe, and has good wear resistance and corrosion resistance. Because of the long service life, the support and hanger costs, handling costs, installation costs and Operating costs are reduced. Comparing the project budget and actual project by the relevant design institutes and construction units, the project cost of the pipe is equivalent to that of cast stone. Compared with the wear-resistant alloy pipe, the project cost is reduced by about 20%. 6. Convenient installation and construction Because the tube is light in weight and has good welding performance. Therefore, welding, flanges, quick coupling, etc. can be used, which is convenient for construction and installation and can reduce installation costs. |
Process characteristics | 1. Good wear resistance Because the inner lining layer of the ceramic composite pipe is corundum ceramic (a-AL2O3), the Mohs hardness can reach 9.0, which is equivalent to HRC90 or more. Therefore, it has high wear resistance to the abrasive media transported by metallurgy, electric power, mining, coal and other industries. Proved by industrial operation: its wear resistance life is ten times or even dozens of times that of quenched steel. 2. Corrosion resistance, anti-scaling Because the steel ceramic layer is (a-AL2O3), it is of neutral nature. Therefore, it has acid and alkali resistance and seawater corrosion resistance, and also has anti-scaling properties. 3. Low running resistance SHS ceramic composite pipe has a smooth inner surface and never rusts, unlike seamless steel pipe inner surface with convex spiral lines. The internal surface roughness and clear water resistance characteristics of the relevant testing units have been tested, and the internal surface smoothness is better than that of any metal pipe. The clearing resistance coefficient is 0.0193, which is slightly lower than that of seamless pipes. Therefore, the tube has the characteristics of low running resistance, which can reduce operating costs. 4. Good temperature resistance and heat resistance Because the corundum ceramic (a-AL2O3) is a single stable crystalline structure. Therefore, the composite pipe can operate normally in the temperature range of -50-700℃ for a long time. The material linear expansion coefficient is 6-8×10-6/0C, which is about 1/2 of that of steel pipe. The material has good thermal stability. 5. Low project cost The ceramic composite pipe is light in weight and reasonable in price. It is 50% lighter than the cast stone pipe of the same inner diameter; 20-30% lighter than the wear-resistant alloy pipe, and has good wear resistance and corrosion resistance. Because of the long service life, the support and hanger costs, handling costs, installation costs and Operating costs are reduced. Comparing the project budget and actual project by the relevant design institutes and construction units, the project cost of the pipe is equivalent to that of cast stone. Compared with the wear-resistant alloy pipe, the project cost is reduced by about 20%. 6. Convenient installation and construction Because the tube is light in weight and has good welding performance. Therefore, welding, flanges, quick coupling, etc. can be used, which is convenient for construction and installation and can reduce installation costs. |