Energy Saving Mineral Insulated Electric Cable Heat Trace

Energy Saving Mineral Insulated Electric Cable Heat Trace is a better heat trace solution against conventional steam or hot water heat trace. It performs the advantages as below:

A. The heat consumption of the heat tracing pipeline is related to the heat dissipation area. The electric heat tracing products generally have a small external size. When laying, the pipe diameter of the steam or hot water tracing pipe is between φ12 and φ50 which is greatly larger.

B. There is only line contact between steam or hot water tracing tube and process pipeline, and the heat transfer efficiency is generally 40% ~ 60%; the electric heat tracing product is flat, with the help of aluminum tape can form a wide heat exchange surface, its heat exchange rate up to 90% ~ 96%.

C. When steam or hot water is used for heating, in order to ensure the temperature at the far point of the pipeline, and to consider the heat loss and leakage along the way, superheat compensation must be made at the near point; while electric heating does not need superheat compensation, because its heat release is uniform throughout the line length direction.

D. The loss of heat transfer in steam and hot water is much greater than that in electricity transfer. When the heating tube is far away from the heat source, a lot of losses along the line, and the power transmission loss is less.

E. An ideal heat tracing line requires a year-round heat tracing or even a day-night heat tracing that varies with temperature.Electric tracing can achieve the required amount of heat by strictly tracking the temperature through the temperature control system, while steam or hot water is extremely difficult to ensure.

Therefore, some process pipelines that require more stringent temperature control by electric tracing can not only save energy, but also ensure process requirements.

Cable Structure

Application

Note: when heating cables are used for heat tracing of vessels and pipes, the maximum output power must be controlled to ensure that the sheath temperature does not exceed its maximum allowable temperature or the spontaneous combustion temperature of the area (for hazardous areas).

Specification

Heating cable instruction code

MI CU-B 16K320/60/2520/220/E1

No. 1 2 3 4 5 6 7

Cable Code

1 6 K 320

No. 1 2 3 4

Table 1 Structure of Cable Element

Note: Model C, F and G are suitable for being used at temperature under 65℃

Table 2 Heating Cable Specification (600V Single Conductor)

Table 3 Heating Cable Specification (600V Double Conductors)

Table 4 Heating Cable Specification (300V Double Cores)

Note: the resistance value of 2-core cable in the above table is the measured value after the ends are twisted (i.e., single-core resistance X2);

For the use of 660V voltage occasions, please contact our company professionals;

Mark of (300)☆ is a recommended production length by MICH

Table 5 terminal specifications

Note 1: E1 means 1/2 "NPT;E2 means 3/4 "NPT;E3 represents 1 "NPT (taper thread);Additional connection thread requirements are available.

Note 2: the length of cold end cable with standard configuration is 2 meters. If you increase or decrease of length required, please contact our professional personnel.

Corresponding reference table between the output power and sheath temperature

Note: when applying a copper conductor heating cable, please pay attention to the conversion of its heated hot resistance and unheated cold resistance.

Anticorrosive specification

Explosion-proof instructions

MIAL series heating cable with explosion-proof terminal, can be used in potential explosive environment. Authenticated by the Chinese CQST, in accordance with Chinese GB3836 explosion-proof electrical standards, they can be applicable to Ⅱ A, Ⅱ B, Ⅱ C (C1D2) level of explosion-proof electrical equipment.

Pasia Industries is a scientific and technological enterprise specializing in researching, developing, producing, installing and providing technical consultation and service for mineral insulated heating cables, heating elements and finished heaters as well as welded honeycomb products for filtering, shielding, sealing and guiding. Located in Puyuan high-tech park, Zhejiang province, it covers an area of more than 10 hectares, with a construction area of more than 50,000 square meters. It possesses a convenient transportation, about 150 kilometers from Shanghai in the north and 40 minutes from Hangzhou Xiaoshan international airport in the south.

With the most professional production lines and the highest automation level in China, Pasia produces mineral insulated heating cables, heating elements and finished heaters, honeycomb cores of stainless steel, brass, nickel, aluminium and other metal or metal alloys according to international standards. Pasia is one of the top four professional manufacturers of industry in the world on capacity and sales. As leading technological products, they possesses advanced properties of good quality, many varieties, full specification range, wide application, long service life, good safety and easy maintenance etc., and have been successfully applied to oil and gas (extraction, transportation, storage, etc.), chemical industry （petrochemical industry, fine chemical, pharmaceutical, etc.), power (nuclear power, solar power, etc.), construction (melting ice and snow), railway, aviation, metallurgy, electronic and et al for the applications as heat tracing and heating, detecting, signaling, power transmission, as well filtering, shielding, guiding and sealing. The company has become one manufacturer of the few in the world of completely electric heating technology and products of four categories including constant wattage, temperature self-regulating, MI heating cable and skin effect resistance and one of the top three wire electric heating products suppliers. The honeycomb core has been widely used by many clients on filtering, water treatment, structure platform with high requirement on flatness, shielding, turbine sealing and straightening etc. It can not only provide complete categories of professional products, also provides customers with solutions, consulting, project reply, EPC project general contracting services which can even be extended to the services including safe operation for maintenance etc. So far, the company has possessed 25 related patented technologies, 13 national new products, and 12 national technological innovation projects.

Upholding a company spirit of leading innovation and win-win cooperation, Pasia has become one of the few in the industry who possesses complete capacity of research and development, design, production and installation of mineral insulated heating cable and its heating equipment, honeycomb core and its parts or modules both home and abroad, relying on professional team, advanced management means, close work with related universities, design institutes and scientific research units, industry leading R&D testing capacity, under the ISO9001 quality system. After several years’ hard and persistent efforts, Pasia have the ability to supply a complete set of products, excellent technical support and perfect follow-up service. A variety of products have not only been applied to meet the requirements from domestic market, but also exported to many countries and regions such as Europe, Asia, Africa and America to serve different categories of purposes. It receives a high visibility and reputation from the industry. Over the past years, the company has involved in thousands of projects from all walks of life, among which the most influential ones are:the explosion-proof natural gas electric heater at Datong natural gas gate station in Shanxi province; Electric heater for paint material for the production bases of Hempel (USA) paint company in Kunshan and Guangzhou; Electric heaters for Tongyi chemical system in Beijing, Lanzhou, Shanghai and Shandong; Complete heating and tracing equipment for large oil and gas fields in Jiangsu oilfield, Benin, Angola, Thailand, Myanmar, Kazakhstan, the UK, Canada; the wind or water tunnels of honeycomb core in Singapore, India, USA and UK, shielding honeycomb core applications from many foreign countries, honeycomb seals for the turbines from Russia etc.

Insists on serving market with sincerity, securing quality with technology, leading innovation with study and driving development with passion, Pasia has become a well-known provider of advanced heating technology solutions at home and abroad, and one of the fastest growing members in the industry.