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Siemens PLC Servo Motor Full Automatic Wire Mesh Panel Production
Line
Introduction of Wire Mesh Panel Production Line:
Longitudinal wire is from coil wire and cross wire from
pre-straightened and cut bar. This wire mesh panel production line
is modular in design and production to meet the different needs of
customers. This wire mesh panel production line has high
productivity and mainly for mass production. This wire mesh panel
production line was designed for the large batch manufacture of
standard as well as engineered mesh in sheet.
Features of Wire Mesh Panel Production Line:
1. Longitudinal Wire Pay-off System
Longitudinal wire pay-off system(Heavy type) has very large storage
capacity of material.
Longitudinal wire can be fed automatically and continuously with
high efficiency.
2. Pulling System
High-power inverter motor drive to ensure the continuous feeding,
with a separate compression system to ensure that the reinforced
will not slip.
Powerful variable-frequency motors ensure feeding continuous and
separate compression system prevents the line wire from slip.
3. Welding system with exclusive CABR/M-design: Every upper electrode
can be activated individually. Space of mesh can be changed without
changing any spare parts in order to keep highest production
efficiency and best welding quality. With different welding
programs, the machine can process both hot rolled and cold rolled
bars very well.
4. The coil wire mesh making line is controlled by computer.
Parameters can be set in form of graphs and preview of the mesh can
be seen from the display. PCC control system and th touch-screen
supplies us a graphic and friendly interface. That means ’What You
See Is What You Get’.
The device has a self-diagnostic system to facilitate equipment
maintenance. Safety protection system can prevent machine from
damage of misuse. Remote communication is available by help of the
various PCC interface.
Key parts of the machine (including motors, pneumatic elements and
most of the electrical components) are from European or Japanese
top suppliers. The control cabinet is made according to the European technical
standard. It’s safe, reliable, strong, dustproof and waterproof.
5. The cross wire feeding device is driven by cylinders which are
controlled by computer. This device can store 1.5 tons’ cross wire
in maximum and it can sequence and feed the cross wire
automatically and very fast. Precise and easy change of crosswire feeding tracks' spaces by
mechanical synchro adjustment device. Movable cross wire feeding device makes maintenance easier.
6. Mesh pulling system is driven by servo motor and controlled by
computer. Different cross wire space is available in one sheet.
7. Longitudinal wire auto feeding system is used to feed the
longitudinal wires fully automatically to the welding points.
Longitudinal wire auto feeding system is driven by servo motor. It
can feed the line wires to the electrodes according to the
instruction of the computer. There is no stop between two
sheets,this improve the production efficiency very obviously.
8. Longitudinal Wire Straightening and Compensating System
There are two longitudinal wire straightening systems, one is
horizontal and the other is vertical. With the special synchronous
device we can change the diameter of the line wires which are from
spools easy and fast.
The individually adjustable straightening blocks cover a large wire
diameter range for better mesh quality. The synchro adjusting pole
could adjust the space of all the wheels at the same time in order
to save time.
Controlled by the proximity switch, the storage rack feed the
longitudinal wire automatically. The material limit switch will
give out an alarm if it’s lack of wire. This keeps the machine work
continuously.
9. Mesh Stacker
The sheets are pull out and stacked automatically. Motorized
transport system is designed for exact positioning of the sheets.
It’s easy to bale and transport the mesh, and easy to adjust for
varying mesh configurations. Equiped with motorized roller
conveyor.
10. Mesh Turn Over System
Mesh pros and cons of cross-stacked to reduce the stacking space,
and reduce transportation costs. Flip and lift are driven by the
servo motor.
11. Mesh Conveying System
The mesh conveying system is driven by motor. It can transmit
stacked mesh neatly, reduce labor intensity, save lifting time, and
lead to high efficiency.
Technical Parameters of Wire Mesh Panel Production Line:
Model | GWC-2000 | GWC-2500 |
Control system | Siemens Germany | Siemens Germany |
Numer of welding electrode | 40 PCS | 50 PCS |
Mesh width | Max. 2000mm | Max. 2500mm |
Mesh length | Max. 6m | Max. 6m |
Welding transformer capacity | 160KVA X 5PCS | 160KVA X 7PCS |
Water cooling welding transformer | YES | YES |
Welding speed | 45-70 times per min | 45-70 times per min |
Welding pressure | Spring | Spring |
Machine dimension | 45*2.7*2.3m | 45*3.2*2.3m |
Machine weight | 15 tons | 17 tons |
Pulling mesh system | By servo motor | By servo motor |
Power consumption | 7-8kw/h | 7-8kw/h |
Labor cost | 2 persons | 2 persons |
Voltage | 220V 380V 415V 440V | 220V 380V 415V 440V |
Applications of Wire Mesh Panel Production Line:
Airport runways, roads, tunnels, Bridges, concrete pipelines, dam
foundations, wharfs, warehouses, and sewage treatment ponds are
used for construction, protection, industry, agriculture, feeding,
transportation and other work.
Photos of Wire Mesh Panel Production Line: