Rotary Biomass Pyrolysis Furnace Plant High Efficiency

Rotary Biomass Pyrolysis Furnace Plant

A Rotary Biomass Pyrolysis Furnace Plant is a device used to convert biomass into biochar, bio-oil, and syngas through a thermochemical process known as pyrolysis. Pyrolysis involves heating biomass in the absence of oxygen to break it down into its constituent components. The resulting products can be used for various applications, such as energy production, soil amendment, and the production of biofuels and chemicals.

The Rotary Biomass Pyrolysis Furnace Plant consists of a rotating cylindrical reactor where the biomass is heated and decomposed. The reactor is typically heated using an external heat source, such as an electric heater or a gas burner. The rotation of the reactor ensures uniform heating of the biomass and promotes efficient heat transfer.

The products of pyrolysis are separated and collected based on their physical and chemical properties. Biochar, a solid residue rich in carbon, is discharged from the reactor, while bio-oil and syngas are condensed and collected. The bio-oil can be further refined into biofuels or used as a feedstock for chemical production. Syngas, a mixture of gases including hydrogen, carbon monoxide, and methane, can be used as a fuel or as feedstock for the production of chemicals.

Rotary Biomass Pyrolysis Furnace Plants offer several advantages, including high efficiency, low emissions, and the ability to process a wide range of biomass feedstocks. They are widely used in industries such as agriculture, forestry, and waste management for the production of renewable energy and value-added products from biomass.

Applications

Rotary Biomass Pyrolysis Furnace Plants are widely used in various industries due to their versatility and efficiency in converting organic materials into valuable products. Here are the main application areas of this equipment:

• Waste management: Pyrolysis furnaces play a crucial role in waste management by converting biomass waste, such as wood, bamboo, coconut shells, rice hulls, and garden waste, into biochar. This process helps reduce the amount of waste sent to landfills and promotes sustainable waste disposal practices.
• Biofuel production: Rotary Biomass Pyrolysis Furnace Plants are employed in the production of biofuels, such as bio-oil and syngas, from biomass sources. These fuels are renewable and environmentally friendly alternatives to fossil fuels, contributing to the reduction of greenhouse gas emissions.
• Chemical production: The pyrolysis process can be utilized to produce a range of valuable chemicals, including activated carbon, biochar, and other carbon-based materials. These products find applications in various industries, such as pharmaceuticals, cosmetics, and agriculture.
• Research and development: Rotary Biomass Pyrolysis Furnace Plants are widely used in research and development laboratories to study the thermal behavior and decomposition characteristics of various organic materials. This knowledge aids in the optimization of pyrolysis processes and the development of new applications.
• Carbon sequestration: Pyrolysis can contribute to carbon sequestration efforts by converting biomass into stable carbon-rich biochar. This biochar can be used as a soil amendment, enhancing soil fertility and reducing atmospheric carbon dioxide levels.

  Features

• Wide range working temperature from 200℃ to 1100℃:** Allows for precise control of the pyrolysis process for optimal results.
• High accurate temperature control with PID thermal controller:** Ensures consistent and accurate temperature maintenance, critical for successful pyrolysis.
• Excellent vacuum sealed system, precise controlled atmosphere:** Prevents oxygen from entering the furnace, creating an ideal environment for pyrolysis.
• Compact full system setup, ideal for researching labs small batch or pilot production:** Saves space and resources, making it suitable for various applications.
• Automatic batch type continuous feeding device for even material feeding and distributing:** Automates the feeding process, ensuring uniform material distribution for efficient pyrolysis.
• Indirect heating tube chamber with rotating and tilting function, premium heating uniformity:** Distributes heat evenly throughout the material, maximizing pyrolysis efficiency.
• Dynamic rotary vacuum sealing for the target pyrolysis solids discharging and collecting:** Facilitates easy and efficient collection of pyrolysis solids.
• Pre-heating and assisting heating for accurate collecting of the target decomposing gases:** Captures target gases effectively, allowing for further analysis or utilization.
• Optional cold trap and condenser device setup for easy control of target liquids produced:** Condenses and collects liquid products, providing additional options for product recovery.
• Optional gas emissions ignition device to burn the harmful gases before releasing to the air:** Minimizes environmental impact by eliminating harmful gas emissions.
• Optional syngas online detecting and monitoring function for various target gases like CO, CO2, CH4, H2, N2, C2H6, C3H8:** Allows for real-time monitoring of syngas composition, enabling process optimization and product quality control.
• Advantages

• Wide range working temperature from 200℃ to 1100℃:** This allows the furnace to be used for a variety of applications, including the processing of different types of biomass materials.

  High accurate temperature control with PID thermal controller:** This ensures precise control of the furnace temperature, which is important for achieving optimal pyrolysis results.

• Excellent vacuum sealed system, precise controlled atmosphere:** This helps to create an oxygen-free environment inside the furnace, which is essential for the pyrolysis process.
• Compact full system setup, ideal for researching labs small batch or pilot production:** The furnace is compact and easy to set up, making it ideal for use in research laboratories or for small-scale production.
• Automatic batch type continuous feeding device for even material feeding and distributing:** This helps to ensure that the biomass material is evenly distributed inside the furnace, which promotes consistent pyrolysis results.
• Indirect heating tube chamber with rotating and tilting function, premium heating uniformity:** This provides uniform heating of the biomass material, which helps to improve the efficiency of the pyrolysis process.
• Dynamic rotary vacuum sealing for the target pyrolysis solids discharging and collecting:** This allows for easy removal of the pyrolysis solids from the furnace, which simplifies the collection process.
• Pre-heating and assisting heating for accurate collecting of the target decomposing gases:** This helps to ensure that the target gases are collected efficiently, which is important for maximizing the yield of valuable products.
• Optional cold trap and condenser device setup for easy control of target liquids produced:** This allows for the easy collection of target liquids, which can be further processed or used for other purposes.
• Optional gas emissions ignition device to burn the harmful gases before releasing to the air:** This helps to reduce the environmental impact of the pyrolysis process by minimizing the release of harmful gases.
• - **Optional syngas online detecting and monitoring function for various target gases like CO,CO2,CH4,H2,N2,C2H6,C3H8:** This allows for real-time monitoring of the target gases, which is important for optimizing the pyrolysis process and ensuring the production of high-quality products.
• Overall, pyrolysis furnaces are an important tool for converting organic materials into valuable products, and they have a wide range of applications in industry and research. However, it's important to carefully consider the potential impacts and to ensure that they are operated and maintained in a responsible manner.

• Continuous production rotary pyrolysis furnace

  Features of Biomass pyrolysis furnace

• Wide range working temperature from 200℃ to 1100℃
• High accurate temperature control with PID thermal controller
• Excellent vacuum sealed system, precise controlled atmosphere
• Compact full system setup, ideal for researching labs small batch or pilot production
• Automatic batch type continuous feeding device for even material feeding and distributing
• Indirect heating tube chamber with rotating and tilting function, premium heating uniformity
• Dynamic rotary vacuum sealing for the target pyrolysis solids discharging and collecting
• Pre-heating and assisting heating for accurate collecting of the target decomposing gases
• Optional cold trap and condenser device setup for easy control of target liquids produced
• Optional gas emissions ignition device to burn the harmful gases before releasing to the air
• Optional syngas online detecting and monitoring function for various target gases like CO,CO2,CH4,H2,N2,C2H6,C3H8

Hengyang Industry is an Chinese Company based in Zhengzhou city that manufactures, on proprietary technology, plants and equipment for waste recycling and recovery with energy production, material recovery or production of finished goods.

Innovation, R&D, passionate and skilled team along with the customer satisfaction have always been the success of Hengyang and they still are the peculiarities of our Company. Besides the historical Hengyang equipment, like single and double shafts shredders, Crushing machine, briquetting machines, separators, squeezers and centrifuges, the Company offers a wide range of turn-key plants, among which:

• briquetting and pelletizing plants
• shredding plants
• Waste Sorting Plants
• Bio-fuel Plants
• Waste to Power Recycling Plants
• Mining Plants
• OEM Equipments
……..
Hengyang is able to develop customized solutions too.
Designed, constructed and assembled by the same Hengyang

The Company policy focuses on product quality: robustness and functionality of the machines that maintain their value over time.
The ability to challenge ideas and concepts and to interact with partners worldwide has allowed and still allows Hengyang to stay highly competitive and to be an ideal partner for the world market.