With High Optical Sorting Systems Waste Tire Recycling Machine Line Customization

Frank Zhang

Business Manager

sales-8@sfcjx.com

Ejectors and Diverters: The optical sorting system can be customized with different types of ejectors or diverters to separate the identified materials. This can include the use of air jets, mechanical arms, or conveyor diverters to divert selected materials into separate collection bins or downstream processing units

Conveyor and Feeding Systems: The optical sorting system can be integrated with customized conveyor and feeding systems to ensure efficient and controlled material flow. This includes features such as adjustable conveyor speeds, vibratory feeders, or pneumatic systems for precise material feeding.

Optical sorting systems can identify and sort tires based on their color. This capability allows for customization by separating tires of different colors, such as black, white, or colored sidewalls. Color sorting can be useful in recycling processes where specific colors are desired, or for separating tires with colored sidewalls for alternative uses like rubber mulch or playground surfaces

Tire Crushing and Grinding: The shredded tires go through a crushing and grinding process to further reduce the size of the rubber particles. This step enhances the efficiency of subsequent processing and ensures a finer rubber powder output.

Optical sorting systems can identify and remove contaminants from the waste tire stream. This customization capability ensures that only clean and suitable tires are directed towards the recycling process, enhancing the quality and efficiency of the overall recycling line

Fiber Separation: Some waste tires contain textile fibers, such as nylon or polyester, which need to be separated from the rubber material. A fiber separation system is utilized to remove these fibers and produce a cleaner rubber powder.

Fine Grinding and Powder Classification: To achieve a desired particle size distribution, the rubber material undergoes a fine grinding process. The production line may include a pulverizer or micronizer to further grind the rubber particles into a fine powder. The powder is then classified into different size fractions through a screening or air classification system.

Automatic Control System: A full-auto waste tire recycling production machine line often incorporates an automatic control system to monitor and regulate the various processes. This system ensures efficient operation, optimal performance, and the ability to adjust parameters as needed.

Material Handling and Sorting: Waste tire recycling involves various stages of material handling and sorting. Automation systems can be configured to handle these tasks efficiently. For example, conveyor systems with sensors and actuators can transport tires to different processing units, while optical sorting systems can automatically identify and separate tires based on their characteristics.

Qingdao Shun Cheong Rubber Machinery Manufacturing Co., Ltd is located in Qingdao west coast new economic district, which is a high-tech enterprise specializing in the production of rubber machinery in China. Honorary titles of Qingdao "Specialized and New" Enterprise, National "High-tech" Enterprise, etc. has been achieved, trademark "顺富昌" registered, and has passed ISO9001:2015 quality system certification, Swiss SGS certification and CE export certification. All the machines are designed with 3D software and are not only sold all over the country, but also exported to the United States, Britain, Russia, the Netherlands, Thailand, Malaysia, Indonesia, Chile, Mexico, Ukraine, Uzbekistan, France and many other countries and regions.

The company has a registered capital of 5 million yuan, an independent R&D team and technical engineers with 5-20 years of experience in the same industry, and more than 20 product patents. So far, our company has mastered a number of advantages in rubber machinery, and has taken the lead in the industry.

The main products of our company including new banbury mixer, rubber mixing mill, vulcanizing press, rubber calender, batch of cooler, rubber kneader, forced feeding straining extruder, new waste tire recycling line, reclaimed rubber equipment etc. , and can design and manufacture various special rubber machinery according to customer requirements.

Since 2019, our company’s newly developed EPDM runway granules production line, rubber band production line, automotive butyl sheet production line, sound insulation and shock cushion production line and rubber dredging pipe production line, turnkey projects ranging from production equipment to product manufacturing technology have been used on-site by different customers at home and abroad, and have received good reviews.

All employees of Qingdao Shun Cheong Rubber Machinery Manufacturing Co., Ltd are willing to provide high-efficiency rubber processing equipment for all customers with first-class technology, quality and efficient service.

Sincerely welcome you to visit our company for further more discussions.