Data Logging and Analysis 2 Roll Rubber Mixing Machine Customization

Frank Zhang

Business Manager

sales-8@sfcjx.com

Drilled Rolls:The rolls can be drilled with holes to allow for better mixing and dispersion of additives. This configuration enhances the distribution of fillers and other ingredients within the rubber matrix

Grooved Rolls: The rolls can be grooved with parallel or helical patterns. Grooved rolls increase the mixing efficiency by providing additional shear and kneading action, resulting in improved dispersion and reduced mixing time

Automatic mixing programs can be customized to collect and log data during the mixing process, including mixing parameters, temperature readings, and other relevant information. Customization options may include data analysis tools and reporting capabilities to analyze trends, monitor process performance, and ensure quality control

1. Variable Roll Speeds: The machine allows for independent control of the roll speeds. This feature enables precise adjustment of the mixing process, such as the shear rate and residence time, to achieve the desired level of blending and dispersion. Different roll speeds can be employed to optimize the mixing efficiency for various types of rubber compounds.

2. Temperature Control: Rubber mixing machines often include provisions for temperature control. The rolls can be heated or cooled to maintain the rubber material at the desired temperature range. Heating the rolls softens the rubber compound, making it more malleable and facilitating the blending process. Cooling the rolls can be useful for heat-sensitive rubber compounds or to prevent excessive heat buildup during extended mixing sessions.

3. Customization Options: we often offer customization options to meet specific production requirements. This may include the choice of roll diameter, surface texture, roll material, and additional features like pneumatic or hydraulic roll adjustments, automated batch feeding systems, or discharge mechanisms.

Open Rubber Mixing Mill: The machine features a 16" open rubber mixing mill, which refers to the size of the mill rolls. The open mill design allows for easy access to the rolls, facilitating the feeding of rubber materials, additives, and fillers during the mixing process. It also enables efficient cooling and discharge of the mixed rubber compound

Customization of Size: The machine can be customized to accommodate different roll sizes, such as 16", 18", or other specific dimensions, based on the production requirements. The size of the mill rolls affects the production capacity and the amount of rubber compound that can be processed in each batch.

The technical parameters for some models rubber Kneader Mixer:

Qingdao Shun Cheong Rubber Machinery Manufacturing Co., Ltd is located in Qingdao west coast new economic district, which is a high-tech enterprise specializing in the production of rubber machinery in China. Honorary titles of Qingdao "Specialized and New" Enterprise, National "High-tech" Enterprise, etc. has been achieved, trademark "顺富昌" registered, and has passed ISO9001:2015 quality system certification, Swiss SGS certification and CE export certification. All the machines are designed with 3D software and are not only sold all over the country, but also exported to the United States, Britain, Russia, the Netherlands, Thailand, Malaysia, Indonesia, Chile, Mexico, Ukraine, Uzbekistan, France and many other countries and regions.

The company has a registered capital of 5 million yuan, an independent R&D team and technical engineers with 5-20 years of experience in the same industry, and more than 20 product patents. So far, our company has mastered a number of advantages in rubber machinery, and has taken the lead in the industry.

The main products of our company including new banbury mixer, rubber mixing mill, vulcanizing press, rubber calender, batch of cooler, rubber kneader, forced feeding straining extruder, new waste tire recycling line, reclaimed rubber equipment etc. , and can design and manufacture various special rubber machinery according to customer requirements.

Since 2019, our company’s newly developed EPDM runway granules production line, rubber band production line, automotive butyl sheet production line, sound insulation and shock cushion production line and rubber dredging pipe production line, turnkey projects ranging from production equipment to product manufacturing technology have been used on-site by different customers at home and abroad, and have received good reviews.

All employees of Qingdao Shun Cheong Rubber Machinery Manufacturing Co., Ltd are willing to provide high-efficiency rubber processing equipment for all customers with first-class technology, quality and efficient service.

Sincerely welcome you to visit our company for further more discussions.