40 Ton Semi Automatic Batch Mix Plant Raw material treatment

40tpd, Semi-automatic Material Batching And Treating, Glass Batch Plant

1. Brief introduction

The materials used for glass making are called glass raw materials. Based on the different quantities and functions, the materials are divided into main raw materials and auxiliary ones.

Reasonable granularity composition of raw materials can reduce the chemical component fluctuation to the lowest limit and increase the mixing homogeneity of batched glass materials, which is beneficial to improve the melting rate of the materials and homogenizing speed of glass liquid.

2. Main type of raw materials

• Silica sand
• Feldspar
• Dolomite
• Limestone
• Soda ash

Silica sand accounts for more than 60% of the raw materials, it is very important to control the quality of the silica sand material.

3. Types of auxiliary materials

The auxiliary materials help the glass to obtain a certain character and increase the melting speed, the quantities of which are small but important.

4. Arrangmment type of batch plant

• In-Line type

Silos arrange on one line.

Material loading system is arranged on one line.

• Tower-type

Mixer, scales and silos are vertically arranged.

The scales are connected with the mixer directly.

5. Material feeding device

• Hopper
• Pneumatic hammer
• Sensors
• Material discharging device
• Instrument and control system

6. Main equipment of batch plant

• Scrubbing machine

Simple structure

High crushing efficiency, energy saving and environment protecting

• Hindered settler

Hindered settler is used for classifying silica sand or other mining coarse and fine particle, it adopts to classify the mineral with different gravity and replace the fine screen for force control.

• Desliming hopper

Desiliming hopper also calls circular cone, it is a simple classification, desliming and thickening device.

• Hydraulic classifier

Hydraulic classifier is a particle classifying unit and system equipment in mineral classifying professional area.

• Dust collector

Bag-type dust collector is a kind of high-efficiency special purification equipment, which is suitable for the top of power plant ash warehouse, powder warehouse, etc.

The basic structure of pulse bag type dust collector consists of four parts:

• Upper box
• Medium box
• Lower box
• Blowing system

• Mixer

Mixer is a kind of mechanical equipment that could mix two or more types of materials homogeneous together.

• Bucket elevator

The bucket elevator consists of upper section, lower section, intermediate section, deriving section and operation section.

JEFFER ENGINEERING, a China professional company that designs and provides complete glass melting technology as a global solution partner for the glass industry. With overseas subsidiaries in Russia, Egypt and Indonesia, JEFFER has met its demand for rapid local activity of the glass industry's requirement.

With its more than 40 years of experience in glass melting, JEFFER has combined conventional furnace technology with new furnace concepts in modern days, it has a wide range of experience in the design, manufacture and supply of different furnace types for production of Container Glass, Tableware Glass, Flat Glass, Figure Glass, Tube Glass, Opal Glass, Fiber Glass, Sodium Silicate, Frit etc.

We put the interests of our customers first and maintain close ties through high quality work and good after sale cooperation. Many long-term relationships with our customers span several decades.

The range of products and service does not only include melting tank, JEFFER also fabricates the main utility equipment such as providing combustion system and automatic instrument. Furthermore, with our staff, JEFFER can meet the requirements of the glass industry, such as Feasibility Studies, Plant Design, Material and Equipment Supply, Commissioning and Start-Up, Construction Supervision, Contract Management and Implementation, Plant Renovation, Global Consulting Services for Plant Operation.

With 24/7 hotline service, our service staff can respond quickly to help with any problems that may arise during the glass production process.

With customer's trust and praise, we are worthy of our reputation.