Melting Capacity 60TPD Industry Melting Furnace Construction Service

Melting Capacity 60TPD Industry Melting Furnace Construction Service

1. Brief Description

Glass is a special amorphous inorganic nonmetallic material. The main component is silicate, a non-crystalline solid with an irregular structure.

Glass furnace is a melting device, which is the most necessary and important equipment for the glass industry.

The melting process is divided into five stages as following, each section has its inner connection, affecting each other. If one stage has imperfect performance, it will influence the next stage, and ultimately affect the quality of glass.

Physicochemical changes in each glass melting stage:

1.1 Silicate forming

In this stage, the components of batched materials will produce a physicochemical solid phase reaction during heating process, in which the gaseous products will be released from the batched materials and produce a new opacity sinter ultimately, which is formed by silicate and SiO2.

1.2. Glass liquid forming

In this stage, the sinter will be melting and the silicate and SiO2 in sinter will change to flint glass liquid with a plenty of bubbles. However, its chemical components and character are not even.

1.3. Clearing

The glass liquid is continuously heated, and its viscosity is reduced with plenty of gaseous sundries released, which should eliminate the visible bubbles with the pool of liquid.

1.4. Homogenization

The glass liquid is kept at high temperature for a long time, the ripple eliminates by diffused function and homogenizes as a whole. The temperature of homogenization can be lower than the clearing stage.

3. Furnace melting technology system

The temperature must be strictly controlled, it affects the glass melting speed, glass liquid convection situation, glass forming condition, fuel combustion, furnace campaign, etc.

4. FAQ

Q: What does JEFFER do?
A: JEFFER Engineering and Technology Co., Ltd is a professional engineering company specialising in project design, engineering technology consulting, engineering, procurement, construction (EPC), and project operation management.

Q: Can you custom the product?
A: Yes, we design the production line based on the requirement of the client.

Q: How do you control the quaility?
A: All our processes are strictly combined with ISO standard. And our professional team will supervise the quality control during the design and manufacture.

Q: Can you offer design service?
A: Yes, we could design full solution plan as per the requirements of the client.

Q: Do you offer installation on site overseas?
A: Yes, we can provide our engineer to supervise the installation work on site or provide the the whole installation team on site to finish the project.

JEFFER ENGINEERING, a China professional company that designs and provides complete glass melting technology as a global solution partner for the glass industry. With overseas subsidiaries in Russia, Egypt and Indonesia, JEFFER has met its demand for rapid local activity of the glass industry's requirement.

With its more than 40 years of experience in glass melting, JEFFER has combined conventional furnace technology with new furnace concepts in modern days, it has a wide range of experience in the design, manufacture and supply of different furnace types for production of Container Glass, Tableware Glass, Flat Glass, Figure Glass, Tube Glass, Opal Glass, Fiber Glass, Sodium Silicate, Frit etc.

We put the interests of our customers first and maintain close ties through high quality work and good after sale cooperation. Many long-term relationships with our customers span several decades.

The range of products and service does not only include melting tank, JEFFER also fabricates the main utility equipment such as providing combustion system and automatic instrument. Furthermore, with our staff, JEFFER can meet the requirements of the glass industry, such as Feasibility Studies, Plant Design, Material and Equipment Supply, Commissioning and Start-Up, Construction Supervision, Contract Management and Implementation, Plant Renovation, Global Consulting Services for Plant Operation.

With 24/7 hotline service, our service staff can respond quickly to help with any problems that may arise during the glass production process.

With customer's trust and praise, we are worthy of our reputation.