40kHz 800W Ultrasonic Plastic Welding Machine For ABS PVC PC PE PA

Brand Name:Dongho
Certification:ISO1400 & ISO9001 & CE
Model Number:iAG4008e
Minimum Order Quantity:Negotiation
Delivery Time:10 work days
Payment Terms:L/C, T/T, Western Union, Paypal
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Address: No. 518, Weijing Road, Qiandeng Town, Kunshan , Jiangsu Province,China
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40kHz 800W Ultrasonic Plastic Welding Machine For ABS PVC PC PE PA Parts Welding


Technical Parameter:


ModeliAG4008e
Frequency accuracy39.80KHz-40.20KHz
Power800W
Triggering MethodTime/Pressure/Position/Power
Welding MethodWeld time/Relative position/Absolute position/Weld energy/Peak power/Max.pressure/Ground detect
Max working Stroke(mm)Φ40*80mm≤3.2mm
Max Welding Time5 S
Voltage(V)AC220V±5% 50/60Hz
Air pressure≥0.05Mpa ≤0.65Mpa
Pneumatic controlProportional valve
Amplitude controlSingle amplitude/stepping amplitude /distance amplitude
Operation pressure methodstandard/multiple stages
Piling functiontime/position/energy/pressure
Weld areaNo more than 40mm as per materials/shapes, etc.
Dimension(L*W*H)mm470*720*950mm
Weight(kg)75kg

More models are available:


ModeliAG2025eiAG2030eiAG2040eiAG3015eiAG3020eiAG3024eiAG3512eiAG4008e
Frequency/KHz20KHz20KHz20KHz30KHz30KHz30KHz35KHz40KHz
Power range/W2500W3000W4000W1500W2000W2400W1200W800W
Trigger modeTime/Pressure/Position/Power
Welding modeWeld time/Relative position/Absolute position/Weld energy/Peak power/Max.pressure/Ground detect
Pneumatic controlProportional valve
Operation pressure methodstandard/multiple stages
Amplitude controlSingle amplitude/stepping amplitude /distance amplitude
Pre-vibration function1)OFF 2)time 3)position
Piling functiontime/position/energy/pressure
Cylinder stroke(mm)Φ63*100mm≤2mmΦ50*80mm≤3.2mmΦ40*80mm≤3.2mm
Max.weld time5 S
Voltage source (V)AC 220V 50/60Hz
Size(L*W*H)mm500*750*1100mm470*720*950mm
Weight(kg)106kg75kg

Features of the Ultrasonic Plastic Welder:


* Powerful welding process control with weld graph.

* Digital amplitude setting, amplitude segmentation, and distance segmentation available.

* The 6th generation iQS, multi-level password protection.

* 100% digital ultrasonic generator and line voltage regulation.

* Modularized structure for easy expansion.

* Seven welding modes: time, depth distance, absolute position, energy, power, pressure, grounding detection.

* UTC multi-core control: high processing rate for enhancement of tracking precision, configured with MES, DPS system and connected to PC configuration for real-time data management.

* Built-in scanner guns supportable by four brands for data traceability.


Plastic ultrasonic welding design guide:


The structural design of plastic parts must first consider the following points:


1 The size of the weld (that is, the required strength should be considered);
2 Whether watertight, airtight;
3 whether the perfect appearance is required;
Avoid plastic melting or synthetic overflow;
Whether it is suitable for welding head processing requirements;


In order to achieve perfect welding result, repeatable fusion welding, three main design directions must be followed:


1. The initial contact between the two surfaces must be small in order to concentrate the required energy and minimize the total energy (i.e. welding time) required to complete the weld.
2. Find suitable fixing and alignment methods, such as plastic parts of the socket, steps or tongue-and-groove, and so on.
3. The welded surfaces surrounding the joint interface must be uniform and in close contact with each other. If possible, try to keep the contact surfaces on the same plane so that the energy transfer is consistent.



China 40kHz 800W Ultrasonic Plastic Welding Machine For ABS PVC PC PE PA supplier

40kHz 800W Ultrasonic Plastic Welding Machine For ABS PVC PC PE PA

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