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Ultrasonic Metal Bonding Device For Non-Ferrous Metal Welding
Ultrasonic Bonding uses high-frequency vibration waves to transfer to the surfaces of two objects to be welded. Under the condition of pressure, the surfaces of two objects rub against each other to form a fusion between molecular layers. In ultrasonic Bonding, metal neither delivers current to the workpiece, nor imposes a high-temperature heat source to the workpiece, but under static pressure, the vibration energy of the frame is transformed into friction work, deformation energy, and limited temperature rise between the workpiece. Metallurgical bonding between joints is solid-state welding without melting the base metal. Therefore, it can effectively overcome the splash and oxidation phenomena caused by resistance welding. Ultrasonic metal welding machine for copper, silver, aluminum, nickel, and other non-ferrous metal wire or thin material welding and short strip welding. It can be widely used in fuse pieces, electric lead, lithium battery electrode pieces, electrode ear welding.
Features of Our Ultrasonic Metal Bonding Device:
* The 6th generation iQS operation system, multi-level password protection with hierarchical authorization.
* Supportable to MES, DPS for real-time data management.
* Profiling of the welding process
* Built-in scanning port supporting four brands of scanning guns for data traceability.
* Stable workmanship
* Multiple welding modes
* Multiple functions available for integration of an automatic production line.
Technical Parameter:
Product Name | Ultrasonic Metal Bonding Device |
Model | MPL-50 |
Frequency | 20KHz |
Power | 4800W |
Other Power available | 2400W,3600W,6000W |
Welding Force | 1200 Newton Max. |
Control Voltage | 24V |
Welding Stroke | 50mm |
Welding Range | 30-100mm2 |
Application:
New energy vehicle industry. The pole lug welding on the lithium battery pack of electric cars
is popular now, as well as the welding of wiring harness and wiring
harness inside the car, and the welding of wiring harness and
terminal.
The medical profession. The most typical application is pin welding
on integrated circuits in medical equipment. The process does not
require glue or adhesives, just the bonding of the body material.
Such as pacemakers used to treat patients and sensors implanted in
the body. In addition, ultrasonic welding is widely used in the
manufacture of intravenous catheters, blood/gas filters, dialysis
machines, valves, and filters.
Electronics and computer industry. Used in chips, motors, capacitors, flash memory, microprocessors,
transformers and other products. The welding process combines thin
metal, usually aluminum or copper, with thick material to
seamlessly connect wires and circuits. It can effortlessly connect
circuits on a circuit board, making it ideal for the smartphone and
computer industries.
Space industry. When making engine parts, non-ferrous metal materials such as
aluminum are welded to steel. After welding, the components have
high drawing strength, precise size, and a beautiful appearance. It
can also meet the requirements of sealing performance and impact
resistance of a closed chamber after welding.
Refrigeration industry. Copper pipes have been used as refrigeration and air-conditioning
cooling system components. Because copper was expensive, aluminum
tubes were used instead. However, regardless of whether copper or
aluminum tubes are used, ultrasound can be used for sheet welding
or sealing.