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Used In The Microelectronics Industry UV LED Light Curing Furnace
No heat radiation
High-power LEDs do not emit infrared light. The surface temperature
of the irradiated product rises below 5°C, and the traditional
mercury lamp method of ultraviolet curing machine generally raises
the surface of the irradiated product by 60-90°C, which causes the
positioning of the product to shift, resulting in product failure.
The UV-LED curing method is most suitable for thermally sensitive
and high-precision bonding process requirements such as plastic
substrates, lens bonding, electronic products, and fiber optic
cables.
Environmental protection and pollution-free
The traditional mercury lamp curing machine uses a mercury lamp to
emit light. There is mercury in the bulb, which makes waste
disposal and transportation very troublesome, and improper handling
can cause serious pollution to the environment. The LED curing
machine uses semiconductors to emit light, so there is no
environmental pollution. Therefore, the use of LED curing machine
is more environmentally friendly.
Super illuminance
Using high-power LED chips and special optical design, the
ultraviolet light achieves high-precision and high-intensity
irradiation; the ultraviolet light output reaches 8600mW/m2. Using
the latest optical technology and manufacturing process, it has
achieved a higher intensity output and uniformity that is more
optimized than the traditional mercury lamp irradiation method,
which is almost twice the luminosity of the traditional mercury
lamp method, which makes the UV adhesive cure faster and shorten
Production time has greatly improved production efficiency.
When the traditional mercury lamp type point light source curing
machine increases the irradiation channel, the increase of the
channel will cause the output energy of a single irradiation
channel to decrease. With LED-style illumination, each illuminating
head emits light independently, and the illuminating energy is not
affected by the increase in the channel, and always remains at the
maximum.
Because of its super concentrated illuminance, compared with
mercury lamps, UV LED shortens the irradiation time of the
operation and improves the production efficiency.
Low energy consumption
The effective luminous efficiency of the UV LED method is more than
10 times higher than that of the mercury lamp method.
At the same time, no matter whether the mercury lamp is irradiated
effectively or not, the mercury lamp needs to be continuously lit
and the power is always consumed. The UV LED method consumes power
only during irradiation, and almost zero power consumption during
standby. A simple calculation can be made for the energy saved by
each point light source curing machine.
Simple installation and space saving
The volume of the LED curing machine is only 1/5 the size of the
traditional curing machine, which makes the installation of the
equipment easier and reduces the occupation area of the
production site