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Sheet Metal Stamping Products Aluminum Alloy Material Metal Stamping Parts
Product Description and Process
Sheet Metal Stamping Products Aluminum Alloy Material Metal
Stamping Parts Supplier
Production process: metal stamping process
Machining process: CNC machine, machining center, lathe, mill
machine, drill machine, etc.
Surface treatment process: paint coating, electrophoretic coating,
electrogalvanizing coating, black oxide coating, powder coating,
etc.
Product Material and Uses
Normally produce with hot rolled plate, clod rolled plate,
galvanized plate, aluminum boards, stainless steel boards, aluminum
magnesium alloy boards. Q195, Q215, Q235, Q275, 08A1, 08F, 10F, 10,
15, 20, 25, 30, 35, 40, 45, 50, SPCC, SPCD, SPCE, Zn100-PT,
Zn200-SC, Zn275-JY, DX1, DX2, DX3, DX4, SECC, SECD, SECE, SUS301,
SUS304, SUS316, SUS430, etc.
The metal stamping products are widely used for auto-car parts,
truck parts, train parts, vehicle components, aviation industry
components, furniture appliances, electronic product, other
machinery components, etc.
Stamping (metalworking)
Stamping (also known as pressing) is the process of placing flat
sheet metal in either blank or coil form into a stamping press
where a tool and die surface forms the metal into a net shape.
Stamping includes a variety of sheet-metal forming manufacturing
processes, such as punching using a machine press or stamping
press, blanking, embossing, bending, flanging, and coining. This
could be a single stage operation where every stroke of the press
produces the desired form on the sheet metal part, or could occur
through a series of stages. The process is usually carried out on
sheet metal, but can also be used on other materials, such as
polystyrene. Stamping is usually done on cold metal sheet.
Stamping Operations
1. Bending - the material is deformed or bent along a straight
line.
2. Flanging - the material is bent along a curved line.
3. Embossing - the material is stretched into a shallow depression.
Used primarily for adding decorative patterns.
4. Blanking - a piece is cut out of a sheet of the material,
usually to make a blank for further processing.
5. Coining - a pattern is compressed or squeezed into the material.
Traditionally used to make coins.
6. Drawing - the surface area of a blank is stretched into an
alternate shape via controlled material flow.
7. Stretching - the surface area of a blank is increased by
tension, with no inward movement of the blank edge. Often used to
make smooth auto body parts.
8. Ironing - the material is squeezed and reduced in thickness
along a vertical wall. Used for beverage cans and ammunition
cartridge cases.
9. Reducing/Necking - used to gradually reduce the diameter of the
open end of a vessel or tube.
10. Curling - deforming material into a tubular profile. Door
hinges are a common example.
11. Hemming - folding an edge over onto itself to add thickness.
The edges of automobile doors are usually hemmed.
Piercing and cutting can also be performed in stamping presses.
Progressive stamping is a combination of the above methods done
with a set of dies in a row through which a strip of the material
passes one step at a time.
Industry-specific applications
Metal stamping can be applied to a variety of materials based on
their unique metalworking qualities for a number of applications
across a wide range of industries. Metal Stamping may require the
forming and processing of base common metals to rare alloys for
their application specific advantages. Some industries require the
electrical or thermal conductivity of beryllium copper in areas
such as aerospace, electrical, and the defense industry or the high
strength application of steel and its many alloys for the
automotive industry. Industries metal stamping is used for:
Custom Metal Stamping Services - Medium to High-Volume Production
We custom metal stamping services deliver precision metal stampings
from prototype through production quantities. We run stampings up
to 5mm thick, but our specialty is high-volume, tight tolerance,
precision stampings in a variety of materials from .003”-.20”
thick. Our presses have full feed lines and are die sensor
protection ready. We run millions of stampings per year at a 98% on
time delivery rate.
Our production stamping methods include progressive and single hit
dies, using materials such as aluminum, carbon steel, stainless
steels and other metals. We have expertise in deep draw, mandrel,
blanking, cam dies, transfer, louvering, insertion and rolled seam
dies, among others. Our press capabilities range from 30 to 1000
tons. Parts are fully inspected using vision systems, optical
comparators, CMM equipment and functional gages. We serve
industries including aerospace, defense, medical and electronics,
for applications such as heat transfer products, military
components and electronic assemblies.
Other advantages include:
With CNC Machining, Fabrication, CNC Grinding, Wire EDM and secondary support presses, we can be a single source for your assembly and sub-assembly needs.
Sheet Metal Stamping Services
We’re a precision sheet metal stamping and forming company dedicated to efficient, dependable and cost-effective processes that fulfill every metal part or component need.
Different Types of Stainless Steel
Material No. | Symbol | Similar to | Heat treatment | Proof stress Rp0,2 | Tensile strength (N/mm²) | Elongation (%) | Hardness |
1.4008 | GX7CrNiMo12-1 | AISI 410 | Refining | ≥ 440 | 590-790 | ≈ 15 | ≥ 90 HRb |
1.4027 | GX20Cr14 | - | Refining | ≥ 400 | 590-790 | ≈ 15 | 18-50 HRc |
1.4036 | GX46Cr13 | - | Refining | - | 750-900 | - | 15-53 HRc |
1.4059 | GX22CrNi17 | - | Refining | 600- 750 | 800-950 | ≈ 8 | 22-50 HRc |
1.4162 | X2CrMnNiN21-5-1 | LDX2101 ® | Solution annealing + quench hardening | - | - | - | - |
1.4308 | GX5CrNi19-10 | AISI 304 / CF8 | Solution annealing + quench hardening | > 175 | > 440 | > 30 | 75-90 HRb |
1.4309 | GX2CrNi19-11 | AISI 304L / CF3 | Casting condition | > 210 | 440-460 | > 30 | 70-80 HRb |
1.4317 | GX4CrNi13-4 | - | Refining | > 650 | 800-1000 | > 15 | 22-30 HRc |
1.4408 | GX5CrNiMi19-11-2 | AISI 316 / CF8M | Solution annealing + quench hardening | > 200 | > 450 | > 20 | 75-90 HRb |
1.4409 | GX2CrNiMi19-11-2 | AISI 316L / CF3M | Solution annealing + quench hardening | > 200 | > 450 | > 20 | 75-90 HRb |
1.4468 | GX2CrNiMoN25-6-3 | - | Casting condition | - | > 650 | > 22 | > 92 HRb |
1.4470 | GX2CrNiMoN22-5-3 | - | Normal annealing | > 450 | 680-880 | > 30 | > 93 HRb |
1.4827 | GX8CrNiNb19-10 | - | Solution annealing + quench hardening | > 175 | > 440 | > 20 | 75-95 HRb |
1.4815 | GX8CrNiNb19-10 |