Automatic Interlocking Block Brick Making Machine- Auxiliary Tools Autoclave Side Plate

Autoclaved Aerated Concrete (AAC) is a building material with outstanding thermal insulation,high loadbaring capacity at low weight and good workability.
Aerated Concrete is a well-proven material for almost 80 years and this in all climatic zones.Aerated Concrete is a high tech Calcium-Silicate-Hydrate produced out of Cao (contained in quicklime and cement),out of SiO2(contained in sand or PFA=Pulverized Fuel Ash ),anhydrite(gypsum),water and a trace of aluminium power(as aeration agent).
The raw materials are precisely dosed,mixed,poured into large moulds to form a "cake". The cake is pre-cured in climatized pre-curing chambers,cut to blocks or panels,steam cured in autoclaves at a temperature of 190°C(374°F).During the autoclaving process calcium silicate hydrate is formed.Finally the AAC is palletized.

Instruction:
Side plate usually assemble with mould to put slurry.
after cutted,mould will be demoulded ,left side plate and cake.
side plate will take cake enter into autoclave,after steamed,cake will be separated ,side plate will recycle by side plate roller bed.

Functions of the side plates:

The side plates are auxiliary tools, and the function of the side plates is to carry the wheels for cutting, coding and steaming.The side plate is the main equipment to carry out the flipping, cutting and transportation of the cake. Therefore, the material and materials of the side plate are directly related to the safe completion of the transfer, flipping and cutting of the cake.

Specification:

The structure of the formwork and the side plate:

The mold can be divided into two forms: movable and integral. The side plate has double hollow layer for heat preservation. The inner plate is welded with 8mm thick steel plate to increase its rigidity, prevent deformation and prolong the service life.

The mold can be combined with the side plate to contain slurry, which can be static cured and foamed to form the cake. The side plate also carries the cake to the cutting machine for cutting, and then enters into the autoclaved kettle for steaming and raising after being assembled with the steaming trolley.

Features and Advantages:

Our side plate use bending machine to bend ,so our side plate is not easily deformed. hard-wearing quality and easily maintance.

Formerly known as Wuxi SANKON Automation Equipment Co., Ltd., Jiangsu SANKON Building Materials Technology Co. is an enterprise specializing in the research and development and production of a complete range of autoclaved aerated concrete (AAC) machines and AAC production lines. Since 2007, we have introduced a number of new types of building materials equipment. We have been actively analyzing cutting-edge technology from all over the world and have formed a professional technology team focused on the development of new and exciting processing equipment.

In July, 2014, Jiangsu SANKON Building Materials Technology Co., Ltd. was officially founded in Chuanjiang Town, Xinbei District, Changzhou City, Jiangsu Province, with a factory covering 44700 square meters. Today, we have more than 200 employees. The AAC machines manufactured by SANKON has been exported to a wide range of countries, like Russia, India, Iran, Saudi Arabia, Malaysia, Indonesia, Thailand, Vietnam, the United Arab Emirates, and more.

Professionalism
SANKON has always focused on the design and production of high efficiency AAC machines, resulting in the accumulation of valuable experience and engineering techniques.

Our technical team is made up of experts with more than 20 years of experience in the AAC industry. They are professionals with expertise in project design, production processes, and detail control. Some of them worked for the China AAC Institute before they came to SANKON, then they focused all of their efforts into the AAC industry.

With this excellent technical team, we are able to offer clients solutions and equipment that meets all relevant production quality requirements, as well as help building materials manufacturers maximize their economic returns.

Autonomous Production
With an annual production capacity of more than 9 thousand tons of equipment and workshops covering about 25 thousand square meters, SANKON is able to autonomously complete machining, painting, assembling, and testing processes. Parts like metal bodies, hydraulic pressure stations, electric control cabinets and so on are all produced by SANKON.

We are able to offer complete sets of equipment for AAC production line. SANKON is also able to precisely control the function and quality of each piece of equipment to meet customer needs.

Continuous Innovation
Based on German technology, we developed the AAC production lines with additional specifications. At the same time, we have been consistently improving our equipment offerings to meet the various needs of customers.

For instance, the blade used in the pouring mixer was updated from a conventional single blade to a cross blade and flow diversion blade, and now the high speed double blade design results in higher stirring efficiency. The driving method is updated from belt drive to variable frequency drive as it is now directly connected. Besides, each connecting piece is fine finished by us.

Currently, SANKON has obtained 19 patents for components applied in our AAC cutter, mold, transfer cart for AAC block pre-curing and batching automatic control system.

Market Prospect
For many years, SANKON has been focusing on the research and development of AAC machines, as well as collaborating with AAC product manufacturers and providing AAC production line solutions to these AAC product manufacturers. We have served hundreds of clients in the building materials industry and have achieved wide praise.

In recent years, we have developed quickly and achieved production value of tens of millions of dollars.