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1. Robot and conveyor automation detail
Robot with conveyor automatic integration
InvestmentQuick return on investment:
1) If the product molding cycle about 20 seconds, each class should produce 2160 molds. But usually production data show that 2000 molds are difficult to produce, especially at night, it is too difficult to reach 1900 molds. With the rotor, it can produce 2100 molds, with an average of more than 500 molds per day. If each module is calculated as 0.3 yuan, each machine can be increased by 4500 yuan per month.
B: With the rotor of belt conveyor, each operator can operate 2-3 injection molding machines, which can save about 3000 yuan / month of human resources.
A + B: each robot can be increased by 7500 yuan per month.
2) Improve competitiveness
Use robots to improve the corporate image. Robot is a kind of mechanical equipment and a tangible fixed asset investment, which can better improve the automation level of the factory and improve the competitiveness of the enterprise.
3) Improve efficiency
Compared with manual operation, robot with automatic integration of belt conveyor can increase 500 moulds,Keep output stability and improve product quality
4) Prevent mold damaged
If Robot arm failed to take out the product or degraded material, it will automatically alarm and stop working.
Get rid of the sluggishness of manual operation and other human factors, for example: Workers will work with emotions holidays, health and so one and so forth absence Especially before and after the Spring Festival, the workers are most needed.Using robot can get rid of the inertia of manual operation and fatigue, don’t worry about workers absenteeism and interfere with the normal production of the factory, will not affect production because of the brain drain.
2. Real case
3. Packaging and delivery