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Upward Copper Rod Casting Machine / Copper Rod Making Production Line For Continuous Casting Machine
The born and development of Upward Copper Rod Casting Machine that break the traditional copper and copper alloy producing way shorten the copper processing time. The traditional process is divided three steps of melting and casting, heating process and cooling process. Currently, heating process is being constantly replaced while the deep processing way with high-precision tensile machine and continuous extruder has been worldwide accepted as the main method of producing pure copper wire, brass wire and low alloys (Ag-Cu, Mg-Cu etc).
Main Composed Parts of the Copper Rod Making Production Line
a) Three-combined furnace
b) Continuous casting machine
c) Rack of directive wheels
d) Speed controller
e) Two-stroke coiler
f) Cooling system
g) Temperature test system
h) Cathode charging system
i ) Electric control system
Technical parameter of the copper rod making machine:
Model | IRIS-70 | IRIS-90 | IRIS-110 | IRIS-160 |
Maximum input power | 70kw | 90kw | 110kw | 160kw |
Oscillation frequency | 1-20KHZ | 1-20KHZ | 1-20KHZ | 1-10KHZ |
Input Current | 105A | 135A | 170A | 240A |
Output voltage | 70-520V | 70-520V | 50-520V | 70-520V |
Input voltage | 3-phase 380V, 50/60HZ | |||
Cooling water requirements | ≥ 0.2Mpa, ≥5L/min | |||
Load duration | 1 |
Technical requirements for copper rod making machine
1. Purpose: Horizontal continuous casting production and processing
of 2 Φ8 ± 0.3 mm and 8*40 rectangular copper alloy bars.
2. Production process: The copper alloy raw materials are melted at
a high temperature and then cooled by a mold, and two Φ8 ± 0.5 mm
copper wires and 8*40 square copper alloys are continuously drawn
out.
3. Furnace body: The holding furnace is equipped with a set of
power supply, and the effective value of the installed furnace is
50 kg (calculated by the copper material).
4. Melting furnace and holding furnace heating method: all
solid-state IGBT transistor modular intermediate frequency
induction heating, maximum temperature: 1500℃, temperature control
accuracy: ±5℃.
5. Crucible requirements: silicon carbide isostatically pressed
graphite material, reusable, continuous use at 1500°C for 300 hours
and above.
6. Temperature measurement method: platinum rhodium thermocouple
temperature measurement, temperature measurement location: the
outer wall of the crucible.
7. Temperature control method: Intelligent temperature control,
which can automatically control the temperature according to the
set temperature, and realize the real-time display of the melt
temperature.
8. Traction mode: servo motor, traction 1 piece, casting speed
0-0.75 m/min.
Our service:
1.Before sale: We introduce you our machine by email or telephone and answer every questions about our machines.
2.If you want to have face-to face talk and examine the machine in our factory,we will schedule it and take care of your boarding in China,sush picking you up at airport and booking hotels for you.
3.Our engineers can go to your factory for machine installation and commissioning.The gurantee period of machine is 12 months,so we gurantee machine quality and if any problem rises because of our machine quality,we are resposible for all fees for reparing.