5-500 Tph Ball Grinding Mill 5 Ton Quartz Ball Mill Grinding

usage
Ball mill is the key equipment to crush the material after it is broken.
Ball mill is one of the high fine grinding machines widely used in industrial production.
There are many kinds, such as horizontal ball mill, ball mill bearing bush, energy saving ball mill, overflow type ball mill, ceramic ball mill, grid ball mill, etc.
Ball mill is suitable for grinding all kinds of ore and other materials, is widely used in mineral processing, building materials and chemical industries, can be divided into dry and wet grinding methods.It can be divided into two types, grid type and overflow type, according to different discharging modes.

Maintenance procedures

(1) Maintenance cycle:

1. After repairing for 1 month;

2, minor repairs 1-3 months;

3. 12-24 months of middle repair;

4. Overhaul 60-120 months.

(2) Maintenance content:

1. After repair: mainly check the oil quantity, adjust the clearance of each part, strengthen the bolts of each part, replace the individual lining plate or check the wear condition of the lining plate, and repair the feeder.

2. Minor repairs: Check the wear of the cleaning and measurement tooth surfaces, check the wear of the lining plate, and replace if necessary.

3. Intermediate repair: replace the feeding parts, replace the transmission pinion runner and bearing, and check the disassembly of the reduction box. The large gear can be adjusted and used according to the situation when it is running for 3-5 years, and the hollow shaft should be measured when it is running for 3-5 years.

4. Overhaul: disassemble, inspect, clean, measure, repair or replace the large gear, hollow shaft, spherical bush, transmission shaft, pinion and cylinder according to the wear condition, repair and replace electrical components, after the electrical equipment is overhauled, it must be tested for acceptance Work.

(3) Maintenance standards:

1. The processing surfaces of the two bearing bases are on the same horizontal plane, the tolerance between the centers is 1mm, the deviation of the non-parallelism of the longitudinal centerline is 0.5mm, and the deviation of the horizontal centerline is 0.5mm per meter.

2. The contact angle of the spherical contact surface of the pad should be uniform; no less than 1-2 points per 50Ⅹ50mm2; the contact surface between the hollow shaft and the pad should be no less than 2 points per square inch at 90°-100°, and the journal and the The clearance on both sides of the bearing is approximately the same.

3. The mating surface of the cylinder flange and the front end cover should ensure good contact, no gaskets are allowed, and the tolerance of the different axial degrees of the two hollow shafts is less than 0.8mm. When the large ring gear and the cylinder end cover are connected and assembled, the thrust should be firm and the positioning pin should be installed. The radial swing of the ring gear should not exceed 0.5mm and the axial swing should not exceed 0.84mm.

4. When installing the lining plate, the end cover should be installed first. The lining plate of the cylinder should start from the mouth and be carried out according to the assembly requirements. The screws should be tightened evenly to prevent water leakage. There should be no gaps in the rubber lining , and the gaps should be blocked with sponge.

5. The center line of the pinion should be parallel to the center line of the large gear, and the deviation should not exceed 0.2mm per meter. The tooth top clearance is 1/4 module, the tooth side clearance is 1.06-----1.8mm, the contact area of the tooth surface is not less than 50% of the tooth length and 40% of the tooth height.

6. The transmission coupling of the reducer, motor and transmission shaft should maintain high coaxiality, the non-axiality of the center line is not more than 0.3mm, and the inclination of the center line is less than 1/1000.