Stud and Track Ceiling Profile Galvanized Light Steel Keel Roll Forming Machine

Brand Name:Yuhua
Certification:CO,CE,FORM A, FORM E
Model Number:GD160
Minimum Order Quantity:1 set
Delivery Time:75 working days
Payment Terms:T/T
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Address: B-613,Tempo Business Building , Yangshe Town, Zhangjiagang City, Jiangsu Province, China 215600
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Product Details

Stud and Track for Ceiling Profile Galvanized Light Steel Keel Automatic Roll Forming Machine


Introduction of Light Steel Keel Roll Forming Machine


The keel machine is made of strip steel and formed by continuous cold rolling to produce complex section profiles (products include light steel keel, paint keel, card keel, various building profiles, steel structure, steel lining door frame profiles, high-speed guardrail, etc.) and different specifications of cold bending and paint baking unit equipment, which is controlled by PLC.


Processing technology of keel machine: discharging - straightening - rolling forming - cutting - receiving
Keel machine equipment composition: the feeder, guide frame, molding host, correction device, cut-off part, receiving platform, electrical control part, etc.


The function of the discharge machine is to carry the steel strip coil, to rotate the steel coil, and to have a micro braking device to prevent the inertia of the brake when the emergency stop front running

Drive mode: electric drive

Loading weight: 3.0T

Inside diameter:430-590mm

Outside diameter: 1300mm


The formation of the host (forming, punching groove cutting, inkjet printing)

The sheet roll forming part for the strip with a certain order, gradually roll bending forming.

Structure: steel plate structure on both sides

Total machine weight: 3.5T.

The total length of the machine: (L) 5.4m x (wide) 1.1m x (high) 1.6m.

Roller pass: 14

Main drive: servo motor (5.5KW) + precision planetary gear reducer

Production speed: high speed 33 m / min (according to the number of punch and shear length)

Equipment: the main color blue, gray and black frame


Transmission and hydraulic system


Main function: molding power using servo drive, because the parking distance is short, the length of the advantages of high control precision


So the length of the board control precision

1. Servo power: Beijing super synchronous servo motor (5.5KW) + Japan new treasure precision planetary gear reducer

2. Hydraulic station: hydraulic power 7.5KW

Tank capacity 200 liters

3. Main parts: Germany Rexroth


The supporting frame (when online production, you can put the finished product)


1. Support length 4 m

2. The material support mode of sideslip with gas, one end of a support material storage station


Accessories and spare parts

Spare parts gifts: a set of easy punching die, a set of tools

Instruction book

Acceptance criteria

Straightness

Shape tolerances:±1mm

Length tolerance:±1mm


Control System


Function: through the USB interface or network design parameters directly to the control computer, installed by the computer NC control software to import and automatically read BOM documents, after the introduction of the production batch can be selected


Voltage: 220V, 50Hz

Control mode: PC operation Win8 operating system, built-in control software

PLC manufacturer: Panasonic Japan

Relay: Schneider

Button: Schneider

Hydraulic valve: Rexroth


Light Steel Villa Roll Forming Machine Detailed Parameters


Strip technical parameters

1. Strip width:100~450mm

2. Strip thickness:0.75~1.2mm

3. Coil diameter:φ430~590mm

4. Maximum diameter of coil:φ1300mm

5. Coil weight:3 T

6. Coil material:G550

7. Crescent steel coil≤5mm/10m

8. The amount of unilateral coil tower≤50mm


Light Steel Keel Roll Forming Machine Composition and Detailed Description


NoDevice nameQuantityRemark
1Decoiler13Tons
2Forming machine (forming, punching groove cutting, ink-jet printing)1
3Control system1
4Transmission and hydraulic system1
5Supporting frame16m
6Accessories and spare parts
NoDevice nameParameterRemarks
1Forming machine frame

Rectangular

steel welding

Flatness + 0.2mm
2

Roller

Material: GCr15Processing technology: CNC processing heat treatment to HRC55-58, and then fine grinding
3AxisMaterial: 40CrProcessing technology: NC processing after quenching and tempering HRC28-32, and then grinding tolerance -0.02mm -0.05mm
4SideAluminum alloy anode treatment
5Feeding wayGuide plate + guide wheel group
6GuidingFive roller (Up two down three) plus guiding
7Alignment assemblyOn the two axes.
8Forming punchBefore forming punching (four slots), double punching four groups (pass custom)
9

Shear mode

Three knife cut after molding

Blade material: Cr12MoV


Printing Part


1

Marking system

(Equipped with double nozzles, identifiable

Positive side)

Matthews printer controllerNozzle

Villa Light Steel Keel Specifications


Specification70mm89mm140mm70mm/89mm89mm/140mm89mm-300mm
FunctionSingle specificationSingle specificationSingle specificationDouble specificationDouble specificationStandard polar transformation
PrinterBoth hole printerBoth hole printerBoth hole printerBoth hole printerBoth hole printerBoth hole printer
ProfileCCCCCC
Coil Thickness0.75-1.2mm0.75-1.3mm0.75-1.4mm0.75-1.5mm0.75-1.6mm0.75-1.7mm
Operation systemHG-R1HG-R1HG-R1HG-R3HG-R3HG-R5
Forming speed30m/min high speed without punching&cutting31m/min high speed without punching&cutting32m/min high speed without punching&cutting33m/min high speed without punching&cutting34m/min high speed without punching&cutting35m/min high speed without punching&cutting
Motor power5.5KW5.5KW5.5KW7.5KW11KW22KW
Hydraulic motor power7.5KW7.5KW7.5KW7.5KW7.5KW11KW
Hydraulic coolingAir conditioning coolingAir conditioning coolingAir conditioning coolingAir conditioning coolingAir conditioning coolingAir conditioning cooling
Hydraulic coolingcooling systemcooling systemcooling systemcooling systemcooling systemcooling system
Hydraulic accumulator
ShearingPost cuttePost cuttePost cuttePost cuttePost cutteStepless post cutte
Triple hole
Service hole
Dimple
Web swage
Lip cut
Truss notch
Wed notch
Electrical conditions380V/50HZ380V/50HZ380V/50HZ380V/50HZ380V/50HZ380V/50HZ
Hydraulic station230L230L230L230L230L230L
Dimensions5.25m*1.1m*1.6m5.25m*1.1m*1.6m5.25m*1.1m*1.6m5.25m*1.6m*1.6m5.25m*1.6m*1.6m9.8m*2.0m*1.8m
Weight3.5T3.5T3.5T4.5T4.5T8.5T
Uncoiler3T3T3T3T3T3T
Materiel platform3M3M3M3M3M3M

China Stud and Track Ceiling Profile Galvanized Light Steel Keel Roll Forming Machine supplier

Stud and Track Ceiling Profile Galvanized Light Steel Keel Roll Forming Machine

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