Product Details
Glass Bottle Hot Filling Machine for Energy Drink
It is designed and manufactured by our company to fill hot
materials in glass bottles with features of stable performance,
advanced technology, beautiful appearance and multiple functions.
1. Features:
- Rinsing part:
- It adopts rotating structure in rinsing machine, mainly used in
cleaning liquor, beverage and water glass bottles;
- Bottles will be loaded into machine by screw and star wheel. The
bottle will be turned mouth downwards by clips and turn-over
device. After rinsing by aseptic water, the bottle will be turned
mouth upwards then transferred to next procedure;
- It adopts stainless steel in main structure of equipment, rinsing
medium contacting part and outside cover;
- Open gear transmission;
- It has pneumatic device to control the loading of bottles into
machine. It will avoid fallen bottles going into machine;
- It is equipped with pressure gauge and pressure stable valve in the
inlet water pipe of rinsing machine;
- It can produce different height bottles by adjusting manually;
- It is equipped with water collection tray to recycle rinsing water;
- The rinsing flow rate of each bottle is 105ml/s (0.25MPa);
- It will stop rinsing when no bottles or machine breakdowns. It will
automatically start to rinse again when bottles are loaded into
machine normally.
- Filling Part:
- It is designed and manufactured by our company to fill hot liquid
material into glass bottles cleaned by rinser;
- It adopts pressure filling negative pressure reflux structure in
filling valve. It’s quick and sensitive, high precision in filling
level;
- It has cracked bottle rinsing device to rinse the broken glass
bottle;
- It has completely CIP cleaning function;
- It can be adjusted to fill different height of bottles with high
and low position safety protection device;
- It adopts gear transmission with features of high efficiency, low
noise, long service life, convenient maintenance and fully
lubrication. It adopts frequency convertor to control the rotating
speed of main motor. It adopts stepless frequency convertor;
- The bottle guiding system is simple in structure. Changeover can be
done quickly and conveniently according to different shapes of
bottles. It adopts bottle base supporting structure to transfer
bottles;
- It adopts PLC auto control in the whole machine, trouble-shooting
will display on-line such as bottle blockage and cap missing and
etc.;
- If no bottles loading, the filling valve won’t work. If emergency
breakdowns, it has safety protection function.
- It adopts imported brand in crucial parts and electric apparatus.
- Capping part:
- Caps will be scrambled well, capped on the filled bottles and then
conveyed to packaging process;
- The rotating plate will be driven by speed reducer in capping
machine. Caps will go out of hopper by centrifugal force. The
storage of caps in hopper can improve the capacity of cap
scrambler. There’s a changing device in the outlet of hopper to
change cap mouth upwards and downwards. When the cap with mouth
downwards coming, it will be turned upwards by changing device. The
caps in hopper will be inspected by photoelectric switch to control
the speed of cap loader. When the cap with mouth upwards comes, it
will successfully go into capping machine. If photoelectric switch
in sliding rail finds out no caps loading, the machine will stop
automatically;
- It has height compensate function in capping machine to reduce the
broken bottles rate. No need to change cap molds when produce
different size bottles with same cap.
- Capper can be adjusted manually to produce bottles with different
heights.
2. Technical Parameter
Item | Parameter |
Filling material | Energy drink |
Capacity | 8000BPH |
Volume | 500ml |
Bottle material | Glass |
Cap type | Plastic (PCO28) |
Capping valve | 8 |
Empty cap sterilization | O3 sterilizer |
Cap damaged rate | ≤0.5% |
Capping percent of pass | ≥99.5% |
Rinsing valve | 24 |
Rinsing time | >2 seconds |
Empty bottle and neck rinsing temperature | 55-65℃ hot water |
Rinsing rate | 100% |
Filling valve | 24 |
Filling temperature | 85-92℃ |
Filling temperature precision | ±1℃ |
Filling pressure | 0.2-0.4Mpa |
Speed of filling valve | 120ml/s |
Filling precision | ±3mm (according to final bottle shape) |
Filling percent of pass | ≥98% |
Diameter of bottle | 4—90mm |
Height of bottle | 120-270mm |
Total power | 4.55kw |
Consumption of compressed air | 0.3m3/min (0.6MPa) |
Consumption of aseptic water | 2m3/h (0.2-0.25MPa) |
Dimension | 3400mm*2300mm*3200mm |
Weight | 6200kg |
3. Main Components
Name | Brand |
PLC | Siemens |
Touched screen | Siemens |
Frequency convertor | Danfoss |
Air switch, breaker, contactor | Schneider |
Photoelectric switch | Sick |
Proximity switch | Sick |
Mid-relay | Schneider |
Motor | |
Bearing | IGUS |
Pneumatic apparatus | FESTO |
Company Profile
Shanghai Precise (PLS) established in 1992, is the one of leading suppliers of solutions
for the beverage and liquid food industry. For more than 30 years,
we have been providing complete systems including aseptic packaging
materials, filling machines, sterilizers and tailored technical
service support. We operate in over 30 countries, supporting
beverage brands in launching successful products on the market. The
result is not just added convenience for you, it is also increased
efficiency, quality and reliability. When we integrate and manage
the whole value chain, we’re able to help you optimise operations
to the fullest.
(China stock code: 300442)




