Light Expanded Fly Ash Sludge Ceramsite Production Line
Brand Name:ZK
Certification:CE ISO Certification
Minimum Order Quantity:1 Set
Delivery Time:30 days
Payment Terms:L/C, D/A, D/P, T/T, Western Union, MoneyGram
Place of Origin:China
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Location:
Zhengzhou Henan China
Address:
15th Fl, Bldg No.13, National University Science Park(East), No.279, West 3# Ring Rd, Zhengzhou, China
Supplier`s last login times:
within 35 hours
Product Details
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Product Details
Fly Ash & Sludge Expanded Aggregate Production Line
Introduction of LECA Production Line
Light Expanded Clay Aggregate Production Line: When the raw material is clay or slurry, the production flow chart
shall be consist of raw material process, mixing, granulating,
insert type rotary kiln burning process, cooling process, screening
and bag packing; When the raw material is shale, the production
flow chart shall be consist of crushing, screening, single rotary
kiln burning process, cooling process, screening and bag packing.
The fuel could be coal, nature gas, biomass fuel and etc.
Main Equipment - LECA Rotary Kiln
LECA (Light Expanded Clay Aggregate) as a new environmental
protection material is widely used in the construction field. It
can be made of wallboard, brick and other new wallboard material.
It also can be used for insulation, floor, lightweight concrete,
water treatment and etc. Rotary kiln is the key equipment in the
LECA production. The performance will affect the final LECA quality
and production cost directly.
OUR ADVANTAGE of LECA Rotary kiln
1. Rotary kiln drive adopts frequency conversion speed adjustment.
High efficient and low power consumption.
2. Low unit product fuel energy consumption.
3. Minus pressure operation and low powder dust pollution;
4. Simple process flow chart. Complete drying, granulating, burning
simultaneously.
5. Compact layout, light system equipment weight and low
investment.
Application of LECA
We also called eramisite as ceramic sand, which is a kind of
ceramic particle product with high fracturing intensity, and
lightweight aggregate. Ceramisite has excellent properties, such as
low density, lightweight, fire prevention, earthquake prevention,
high cylinder pressure,high porosity, tall softening coefficient,
good frost resistance etc. So ceramisite is widely used in building
materials, gardening, refractory insulation materials, Chemical,
oil, and other departments.
Parameter
| No | Indicator | Unit | Value | ||||
| 1 | Capacity | m3/a | 15,000 | 25,000 | 35,000 | 50,000 | 100,000 |
| 2 | Product | ||||||
| ① | LECA (Light Expanded Clay Aggregate) | m3/a | 15,000 | 25,000 | 35,000 | 50,000 | 100,000 |
| 3 | Main Fuel and raw material consumption | ||||||
| ① | Clay | t/a | 8,800 | 14,700 | 20,500 | 29,400 | 58,800 |
| ② | Shale | t/a | 8,300 | 13,900 | 19,400 | 27,800 | 55,600 |
| ③ | Coal | t/a | 1,360 | 2,270 | 3,180 | 4,540 | 9,080 |
| 4 | Power Consumption | ||||||
| ① | Fresh Water | t/a | 1,000 | 1,500 | 2,500 | 3,000 | 6,000 |
| ② | Power | kWh/a | 187,500 | 312,500 | 875,000 | 1,250,000 | 2,500,000 |
| 5 | Employee Qty Needed | a | 25 | 25 | 23 | 23 | 22 |
LECA Rotary kiln Specifications:
| Model | Capacity (t/h) | Rotation Speed (rpm) | Support Quantity | Gear Box | Motor | Power (kw) |
| Model | ||||||
| Ø1.6×32m | 0.8-1.5 | 0.58-2.85 | 3 Groups | ZQ75-50 | YCTZ50-4A | 18.5 |
| Ø1.9×39m | 1.6-4 | 0.53-1.59 | 3 Groups | ZQ125-7 | YCT315-4A | 37 |
| Ø2.2×45m | 2.5-8 | 0.214-1.64 | 3 Groups | Main ZS125-5 Auxiliary ZQ40-40 | Main YCT315-4B AuxiliaryY112M-4 | 45 4 |
| Ø2.5×50m | 7.5-15 | 0.62-1.5 | 3 Groups | Main ZS165-5 Auxiliary ZS50-1 | Main YCT355-4A Auxiliary Y160M-6 | 55 7.5 |
| Ø2.8×55m | 8.5-17 | 0.62-1.5 | 3 Groups | Main ZS165-6 Auxiliary ZS50-1 | Main YCT355-4B Auxiliary Y160L-6 | 75 11 |
| Ø3×60m | 17-20 | 0.5-1.5 | 4 Groups | Main ZS165-3 Auxiliary ZS50-1 | Main ZSN-280-11B Auxiliary Y160L-6 | 125 11 |
| Ø3.2×50m | 20-50 | 0.788-3.938 | 3 Groups | Main NZS995-28VBR Auxiliary ZL50-9-2 | Main ZSN4-280-21B Auxiliary Y180L-6 | 160 15 |
| Ø3.6×55m | 30-92 | 0.39-3.9 | 3 Groups | Main ZSY500-40 Auxiliary ZSY180-31.5 | Main ZSN-315-072 Auxiliary Y180L-4 | 250 22 |
| Ø4.0×60m | 32-105 | 0.39-3.9 | 3 Groups | Main ZSY630-35.5 Auxiliary ZL65-16 | Main ZSN4-355-092 Auxiliary Y200L-4 | 315 30 |
Light Expanded Fly Ash Sludge Ceramsite Production Line
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