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LECA Production Line--Zhangzhou Mircowater Ceramsite Production Line
Project Overview:
Project Located:Zhangzhou, Fujian Province, China
Construction Unit:Zhangzhou Microwater Environmental Protection
Technology Co., Ltd.
Product Name: Solid Waste Ceramsite
Production Capacity:257 TPD
Services:
From raw materials storage and transportation, ingredients, mixing,
granulation, calcination, cooling storage and packaging products to
finished products, environmental dust collection system, electrical
automation control system design, equipment supply, equipment
installation and commissioning, and other train technical service.
Project Description:
In July 2016, Zhangzhou Microwater Environmental Protection
Technology Co., Ltd. began to screen and choose the manufacturers
of solid waste ceramsite production line. After more than five
months of program discussions, finally our company is confirmed as
the final supplier of production line equipment. In January 2017,
both parties signed contract. This daily production capacity of 257
tons project is an environmental protection project that uses
industrial solid waste (chrome mud, electroplating mud, paper
sludge, etc.) to calcine ceramsite for resource treatment. The
project is planned to be built in the Leather Garden of red lakes
of Zhangpu County, Zhangzhou City. The purpose of the project is to
dispose the solid waste generated in the leather park, making the
whole park industry sustainable. Due to the material
characteristics of the production line, it requires that there is
no dust leakage during material transportation process, therefore
the equipment should be good sealing. Material has a strong
corrosive, thus it requires the equipment to achieve the
corresponding indicators in the preservation. In view of the above
characteristics, our engineers design the suitable production
equipment and processes for the owners to achieve the satisfaction
of the owners.
Main Equipment:
No. | Equipment Name | Model | Qty |
1 | Biaxial mixer | Φ500×5000 | 2 Sets |
2 | Roller granulator | GL700×600 | 1 Set |
3 | Toothed Roller Crusher | 2PDG600×750 | 1 Set |
4 | Plug-in rotary kiln | (Φ2.8×20+Φ2.4×20)+Φ3.0×22m | 1 Set |
5 | Rotary Cooler | Φ2.5×30.5m | 1 Set |
Capacity Equipment parameters | Annual capacity (m³/a) | 15000 | 25000 | 35000 | 50000 | 100000 | |
Plug-in Rotarykiln | Specification | Preheat kiln (m) | Φ1.25×18 | Φ1.55×20 | Φ1.8×22 | Φ2×24 | Φ3×20 Φ2.5×12 |
Calcination kiln (m) | Φ1.6×14 | Φ1.9×16 | Φ2.2×18 | Φ2.5×20 | Φ3×22 | ||
Capacity (m³/h) | 2.21 ~ 2.96 | 3.27~ 4.36 | 4.42 ~ 5.9 | 5.57~ 7.41 | 9.85 ~ 13.13 | ||
Slope (%) | 3.5 ~ 4 | ||||||
Rotation speed (r/min) | Preheat kiln | 1 ~ 5 | 1 ~ 5 | 1 ~ 5 | 1 ~ 3 | 1 ~ 5 | |
Calcination kiln | 1 ~ 5 | 1 ~ 5 | 1 ~ 5 | 1.2 ~ 3.6 | 0.9 ~ 2.7 | ||
Calcination temperature (℃ ) | 1100 ~ 1200 |