Cylindrical Miniature Ultrasonic Transducer Ultrasonic Piezoelectric Transducer

500W ultrasonic welding transducer 28Khz Cylindrical welding converter

What is ultrasonic transducer

Ultrasonic welding transducers work in a similar way to cleaning transducers. They also use prestress to counteract the expansion stress of piezoelectric ceramics to achieve large amplitude ultrasonic vibration. Because the welding transducer requires a large amount of instantaneous power, it has a high demand for materials and processes, and is a high-power acoustic wave super energy device. Usually combined with the ultrasonic horn and the working head to form a high-power, large-amplitude vibration system to complete the ultrasonic welding of plastics, metals and other materials.
Ultrasonic welding uses the ultrasonic vibration generated by the transducer to generate high-frequency friction and heat on the surface of the gap to be welded in contact with the pressure, thereby achieving the purpose of thermal fusion welding. Ultrasound concentrating transducers are high-power ultrasonic transducers that operate in gaps or pulses. Generally, the instantaneous peak power is used to calculate the power.

An ultrasonic welding device is typically fitted with one or more piezo bulk components. A typical design for the bulk component uses a ring of a hard doped piezoceramic material. We provide high quality bulk components that can be custom designed on a range of parameters: Piezoceramic material, electrode pattern and material, dimensions and frequency tolerances etc. Materials with low losses at high electrical field allow the generation of high mechanical power without excessive self-heating.

The transducer in the ultrasonic welding device is driven at high electrical field to provide the highest mechanical power. The movement of the piezo element is amplified using a sonotrode or “horn”, the whole assembly being preloaded to cope with the high dynamic forces. We offer to custom design the transducer for ultrasonic welders to match your specific requirements.

Parameter

Why RPS-SONIC TRANSDUCER:

1. Every transducer with a only tracking number, you can check the parameter from our saler no matter how long it passed.

2. All transducer with one year warranty.

3. Specialized in ultrasound for more than ten years

4. Every transducer with 24hours old testing before shipment.

5. Good packing, no packing problem during the 10 years exporting business.

6. Every customer will get purchase records and there are certain rewards after accumulation

Service and shipment

• Warranty one year for transducer.
• You can contact us for technical inquiry any time.
• We supply OEM service for oversea customer, also will keep Confidentiality for our customers.
• We supply customized products service for small quantity also.
• Shipment by FED-EX /DHL/UPS/TNT

Attention :
1. The frequencies of the ultrasonic transducer, the horn and the ultrasonic horn must match. Generally, the frequency of the horn and the horn should be slightly lower than the frequency of the transducer; the connection surface must ensure vertical and flatness, and increase the torque.
2. Welding of ultrasonic transducer electrode sheet should be reliable and covered with damping glue.
3. The operating temperature of the ultrasonic transducer should be lower than 60, and the input power should be lower than the rated power.

R-Responsibility P-Products S-Service

sale the right products instead of the expensive one

Rps-sonic, consisted with a couple of young people who love ultrasonic very much.The founding members of RPS-SONIC have an average degree of Bachelor's degree or above. They have been in the ultrasonic industry for more than 5 years and have rich experience in ultrasound. The company's business philosophy is: Do not blindly promote any product, find the right product for the customer. So before each order, we will confirm all the details, including application details, equipment conditions, equipment specific information.

And we have the Professional import and export company， HangZhou LanBen Trade Co., Ltd, can export to any country wordwide.

Before year 2012, we only sale second branson / dukane / rinco / herrman/telsonic welding equipment , during these twenty year develop, we find, more and more people have problem with the core part of ultrasonic welding equipment -generator and transducer, so we decided to start our business of transducer and generator of our own transducer and generator. Many of the end user meet the transducer problem, they don’t know why transducer broken, and changing the expensive transducer one by one. Actually, one branson /dukane /rinco transducer can use 10~30 year, even the cheapest transducer can use about 5 years. So there must some reasons if your transducer broken in one year. That’s why we want build Rps-sonic, we need to help more end user to know more about transducer , to use ultrasonic equipment better, to save cost when meet problem.

The same to generator, Unreasonable operation may shorter the use-life of ultrasonic generator. So we have to make technical inquiry before operate ultrasonic welding machine. The key point of ultrasonic machine is resonance, only keep every part in resonance can make the system in best work environment.

Till now , we still have a lot of Branson /dukane/ rinco/ herrman telsonic welding machine, so that we can confirm every transducer/generator we made can matching to the original machine.

Of course we can make the transducer/generator replace for Branson /dukane/ rinco/ herrman telsonic welding machine, we can also make transducer/generator for any application of your ultrasonic equipment. We supply OEM service for oversea customers, we already have OEM customer in USA and German.

If you have any problem in ultrasonic area, welcome contact Rps-sonic.