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1/2/3/4 Flute Carbide End Mill Grinding Milling Cutter Industry Cutters
End Mill Grinding Milling Cutter Industry Cutters
Related information
To understand the milling cutter, you must first understand the
milling knowledge
When optimizing the milling effect, the blade of the milling cutter
is another important factor. In any milling, if there are more than
one blades participating in the cutting at the same time, it is an
advantage, but too many blades participating in the cutting at the
same time are the disadvantages. It is impossible for a cutting
edge to cut at the same time. The required power is related to the
number of cutting edges participating in the cutting. In terms of
chip formation process, cutting edge load and processing results,
the position of the milling cutter relative to the workpiece plays
an important role. When face milling, use a milling cutter that is
about 30% larger than the cutting width and position the milling
cutter close to the center of the workpiece, then the chip
thickness does not change much. The chip thickness during cutting
is slightly thinner than when cutting at the center.
In order to ensure that a sufficiently high average chip thickness
/ feed per tooth is used, the number of cutter teeth suitable for
this process must be correctly determined. The pitch of the cutter
is the distance between the effective cutting edges. According to
this value, the milling cutter can be divided into three
types-dense tooth milling cutter, sparse tooth milling cutter,
special dense tooth milling cutter.
Also related to the thickness of the milled chips is the main angle
of the face milling cutter. The main angle is the angle between the
main cutting edge of the insert and the surface of the workpiece.
The main angles are 45 degrees, 90 degrees and the circular blade.
The direction change will change greatly with the difference of the
main declination angle: the milling cutter with a main declination
angle of 90 degrees mainly produces radial force, which acts in the
feed direction, which means that the surface to be processed will
not bear too much pressure It is more reliable for workpieces with
weak milling structure.
The milling cutter with a main declination angle of 45 degrees has
roughly the same radial cutting force and axial direction, so the
pressure generated is relatively balanced, and the power
requirements of the machine tool are also relatively low. It is
especially suitable for short chip materials that produce chipping
chips during milling. Artifacts.
The milling cutter with round insert means that the main
declination angle changes continuously from 0 to 90 degrees, which
mainly depends on the cutting depth. The cutting edge strength of
this type of blade is very high. Because the chips generated along
the long cutting edge are relatively thin, it is suitable for large
feeds. The direction of the cutting force in the radial direction
of the blade is constantly changing, and the pressure generated
during the processing It will depend on the depth of cut. The
development of the geometric geometry of modern blades has the
advantages of round cutting blades with a smooth cutting effect,
low power requirements for the machine tool, and good stability. It
is no longer an effective rough milling cutter, and is widely used
in face milling and end milling.