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Nuts Bolts Fasteners Metal Stamping Accessories Flat Washers Assembly
Product Description and Process
Metal Stamping Products Accessories Fasteners Bolts & Nuts
& Flat Washers Assembly
Production process: metal stamping process
Machining process: CNC machine, machining center, lathe, mill
machine, drill machine, etc.
Surface treatment process: paint coating, electrophoretic coating,
electrogalvanizing coating, black oxide coating, powder coating,
etc.
Product Material and Uses
Normally produce with hot rolled plate, clod rolled plate,
galvanized plate, aluminum boards, stainless steel boards, aluminum
magnesium alloy boards. Q195, Q215, Q235, Q275, 08A1, 08F, 10F, 10,
15, 20, 25, 30, 35, 40, 45, 50, SPCC, SPCD, SPCE, Zn100-PT,
Zn200-SC, Zn275-JY, DX1, DX2, DX3, DX4, SECC, SECD, SECE, SUS301,
SUS304, SUS316, SUS430, etc.
The metal stamping products are widely used for auto-car parts,
truck parts, train parts, vehicle components, aviation industry
components, furniture appliances, electronic product, other
machinery components, etc.
Stamping (metalworking)
Stamping (also known as pressing) is the process of placing flat
sheet metal in either blank or coil form into a stamping press
where a tool and die surface forms the metal into a net shape.
Stamping includes a variety of sheet-metal forming manufacturing
processes, such as punching using a machine press or stamping
press, blanking, embossing, bending, flanging, and coining. This
could be a single stage operation where every stroke of the press
produces the desired form on the sheet metal part, or could occur
through a series of stages. The process is usually carried out on
sheet metal, but can also be used on other materials, such as
polystyrene. Stamping is usually done on cold metal sheet.
Stamping Operations
1. Bending - the material is deformed or bent along a straight
line.
2. Flanging - the material is bent along a curved line.
3. Embossing - the material is stretched into a shallow depression.
Used primarily for adding decorative patterns.
4. Blanking - a piece is cut out of a sheet of the material,
usually to make a blank for further processing.
5. Coining - a pattern is compressed or squeezed into the material.
Traditionally used to make coins.
6. Drawing - the surface area of a blank is stretched into an
alternate shape via controlled material flow.
7. Stretching - the surface area of a blank is increased by
tension, with no inward movement of the blank edge. Often used to
make smooth auto body parts.
8. Ironing - the material is squeezed and reduced in thickness
along a vertical wall. Used for beverage cans and ammunition
cartridge cases.
9. Reducing/Necking - used to gradually reduce the diameter of the
open end of a vessel or tube.
10. Curling - deforming material into a tubular profile. Door
hinges are a common example.
11. Hemming - folding an edge over onto itself to add thickness.
The edges of automobile doors are usually hemmed.
Piercing and cutting can also be performed in stamping presses.
Progressive stamping is a combination of the above methods done
with a set of dies in a row through which a strip of the material
passes one step at a time.
Industry-specific applications
Metal stamping can be applied to a variety of materials based on
their unique metalworking qualities for a number of applications
across a wide range of industries. Metal Stamping may require the
forming and processing of base common metals to rare alloys for
their application specific advantages. Some industries require the
electrical or thermal conductivity of beryllium copper in areas
such as aerospace, electrical, and the defense industry or the high
strength application of steel and its many alloys for the
automotive industry. Industries metal stamping is used for:
Sheet Metal Stamping Services
We’re a precision sheet metal stamping and forming company
dedicated to efficient, dependable and cost-effective processes
that fulfill every metal part or component need.
Metal Stamping Techniques
● Bending ● Blanking ● Deep Drawing ● Coining ● Curling | ● Heming ● Ironing ● Piercing ● Cutting |
Custom Metal Stamping FAQ
What is metal stamping?
Metal stamping is the manufacturing process in which a strip of
sheet metal is fed through one or more die and tool sets to apply
pressure, re-forming and cutting the piece into a desired shape.
The sheet metal can come in either blank or coil form, and common
stamping operations include blanking, punching, coining, drawing,
embossing, piercing, curling, and more.
What is progressive die metal stamping?
Progressive die metal stamping is a stamping technique that uses an
automatic feeding system to push coiled metal through a series of
stations — each stroke adds a new stamped feature to the part until
the desired geometry is achieved. The different die stations exist
within the same tool.
Why should I choose progressive die metal stamping over other
methods?
Progressive die stamping is a highly efficient process that allows
manufacturers to run high volume orders at rapid speeds. The
automated feed combined with custom dies and tooling enable complex
geometries with high repeatability, minimal scrap material waste,
and quick tool setup and changeover between jobs.
What industries do you serve?
We provides custom metal stampings, assemblies, and wire forms to
customers in the automotive, communications, construction, medical,
electrical, appliance, and military industries, as well as makes
discrete manufacturing products for aerospace, smartphones, and
toys.
Do you make custom parts?
We specialize in the design and development of custom stamped parts
and sub-assemblies. Our team of expert engineers creates all of our
tooling and dies in-house using EDM (electrical discharge) and CNC
(computer numerical control) machines. With our custom tooling, we
can hold tight tolerances to achieve the most complex geometries.
What materials can be stamped?
We possesses a broad range of material capabilities but some of our
most common orders include carbon steel, stainless steel, copper
and aluminum.
Do you offer any secondary services?
In addition to several core stamping techniques, we offer secondary
finishing services such as heat treatment, powder coating, stress
relieving, and plating to match each customer’s exact
specifications and application requirements.
What certifications do you hold?
Our factory is certified to ISO:9001. Our quality management system
encompasses all of our processes including stamping, wireform,
metal form, CNC machining and assembly. We are committed to
maintaining up-to-date certifications to best serve our customers.
Our company ensures regular compliance limit for dangerous
chemicals, as well as internal environmental and quality standards.