Horizontal Rotating Carbonization Machine Small Footprint Short Processing Time

Hot Continuous Sludge Waste Treatment Carbonization Furnace

Brief Introduction
Sludge drying and carbonization is a newly developed sludge recycling technology by Benenv. It is the result of the painstaking efforts of Japanese experts and Chinese professors in incineration, drying, carbonization field. This technology integrates the advantages of sludge drying and carbonization, and is both stable and dioxin free during the treatment process. During the process, drying is through direct heating while carbonization is through medium carbonization, which produces high quality products.

Technological principle

The carbonization furnace is a horizontal rotating body, which uses indirect heating method. The hot blast furnace at its side generates high temperature and heats the rotatable furnace body. The materials in the furnace body decompose under low oxygen condition, producing a large amount of retort gas, which is led into the combustion chamber by the induced draft fan for secondary combustion. The materials are transported from the end of the furnace body, and the output end is provided with belt There is a product condensation and collection system to collect the product after cooling; the high-temperature flue gas from combustion is pumped to the super dryer for drying sludge. In terms of tail gas treatment, when the temperature in the combustion furnace reaches above 800 ℃, the dry distillation gas can be completely burned to achieve harmless treatment. After the exhaust gas is cooled by a water-cooled heat exchanger, it is dedusted by a cyclone and discharged into the atmosphere.

Process Feature

No bound issue
The sludge is very sticky, and has a special adhesive-phase reaction during the drying process (water content around 40%-60%). During this short period, sludge is easily caking, with hard surface, yet still mud state inside. There is a special disintegrating and mixing device inside super dryer, which rotates with high speed during drying process, and breaks the adhesive phase sludge into small particles, thus increase the drying efficiency.

Low running costs, energy recyclable
After medium temperature carbonization, dried sludge generates large quantities of dry distillation gas under anaerobic condition. The gas is introduced into the combustion chamber of carbonizer as heat source. The high-temperature fume is pumped into dryer as the heat source. Therefore, running cost is low while thermal energy can be utilized and recyclable.

Total sludge volume reduced by more than 90%
After dried by super drier initially, and then carbonized by carbonizer with a further volume reduction; finally, the volume of the sludge can be reduced by 90%.

No harmful gas emissions
With advanced exhaust gas treatment system, dioxins produced during carbonization can be completely decomposed, via cyclone, caustic tower, bag filter, activated carbon adsorption process as complete treatment system. Exhaust gas is highly purified, definitely better than the national emission standards.

Harmless carbonized product with a wide range of uses
After the drying and medium temperature carbonization, sludge ultimately becomes stable particles with size of 1-5mm. Meanwhile, heavy metals have been solidified and the problem of heavy metals in sludge is solved fundamentally.

Simple operation, short processing time, small footprint
The entire process is fully automatic, and in accordance with the explosion-proof safety system which is designed to reduce human activities on the environment damage. Equipment is with small size, small footprint, short processing time, high reliability, suitable for construction operations in harsh environments. The overall level of equipment and process are leading the industry.

Model Selection

Packing and Delivery

1. The normal package is wooden box(Size: L*W*H). If export to European countries,the wooden box will be fumigated.If container is too tighter,we will use pe film for packing or pack it according to customers special request.

2. We also support 20',40' container delivery, use soft packaging to protect machine well. If export to european countries,the wooden box will be fumigated.If container is too tigher,we will use pe film for packing or pack it according to customers special request.

Jiangsu Benenv Environmental Technologies Co., Ltd. Has always been adhering to the fate of continuously creating values for customers, and is committed of becoming a World-Class solution provider for waste treatment and recycling. Benenv provide design, engineering, supply and installation of environmental projects. The company possesses complete sets of process design, equipment supply, constructions, and technology innovation. We have various experiences in wastewater treatment, industrial & domestic. After years of research, development and testing, Benenv Environmental has developed the elliptical Wave Separator & the Multi Disk Screw Press for sludge dewatering, The super sludge dryer, The sludge carbonization furnace, The high temperature vertical fermentation tank, and the mobile treatment types with independent intellectual property rights. A series of overall solutions for the waste treatment are protected, currently with 12 invention patents and more than 30 utility model patents.

Products Shared in more than 60 Countries

At present, our products have exclusive agents in France, the United States, Canada, Poland, Malaysia, Indonesia, the Middle East, India, etc., has more than 4500 installations in more than 60 countries, and has become the sludge dewatering benchmark in Asia. We have international certificates such as ISO9001:2015, CE certificate.

Benenv Co. Ltd. is an Original Equipment Manufacturer for many international companies. We share our technologies in more than 60 countries such like France, USA, Canada, Poland, Belgium, Malaysia, Indonesia, Middle East, Africa, India, Vietnam, Latin America ….